CHART Trifecta XPro Series Скачать руководство пользователя страница 10

6

Safety

Product Manual - Trifecta

®

 XPro Series

Caution!  Before locating oxygen 

equipment, become familiar 

with the relevant National Fire 

Protection Association (NFPA) 

standards for “Bulk Oxygen 

Systems at Customer Sites,” 

and with all local safety codes.

The NFPA standard (

www nfpa org

) covers general 

principles recommended for installing bulk oxygen systems 

on industrial and institutional consumer premises 

Caution!  To prevent possible tip over, do 

not leave tank standing upright 

unless it is secured to its 

foundation (bolted down).

Transporting and erection of the tank should be performed in 

accordance with rigging instructions available from Chart  

Failure to comply with these instructions may result in 

serious damage to the container 

Safety Bulletin

Portions of the following information is extracted from 

Safety Bulletin SB-2 from the Compressed Gas Association, 

Inc. Additional information on oxygen, nitrogen, argon, and 

cryogenics is available from the CGA at 

www cganet com

 

Cryogenic containers, stationary or portable, are from time 

to time subjected to assorted environmental conditions of 

an unforeseen nature  This safety bulletin is intended to call 

attention to the fact that whenever a cryogenic container 

is involved in any incident whereby the container or its 

safety devices are damaged, good safety practices must be 

followed  The same holds true whenever the integrity or 

function of a container is suspected of abnormal operation 

Good safety practices dictate the contents of a damaged or 

suspect container be carefully emptied as soon as possible  

Under no circumstances should a damaged container be left 

with product in it for an extended period of time. Further, a 

damaged or suspect container should not be refilled unless 

the unit has been repaired and re-certified.

Incidents which require that such practices be followed 

include: highway accidents, immersion of a container in 

water, exposure to extreme heat or fire, and exposure to most 

adverse weather conditions (earthquake, tornadoes, etc.) 

As a rule of thumb, whenever a container is suspected of 

abnormal operation, or has sustained actual damage, good 

safety practices must be followed 

In the event of known or suspected container vacuum 

problems (even if an extraordinary circumstance such as 

those noted has not occurred), do not continue to use the 

unit  Continued use of a cryogenic container that has a 

vacuum problem can lead to embrittlement and cracking  

Further, the carbon steel jacket could possibly rupture if the 

unit is exposed to inordinate stress conditions caused by an 

internal liquid leak 

Prior to reusing a damaged container, the unit must be 

tested, evaluated, and repaired as necessary. It is highly 

recommended that any damaged container be returned to 

Chart for repair and re-certification.

The remainder of this safety bulletin addresses those adverse 

environments that may be encountered when a cryogenic 

container has been severely damaged  These are oxygen 

deficient atmospheres, oxygen enriched atmospheres, and 

exposure to inert gases 

Oxygen Deficient Atmospheres

Warning!  Nitrogen and argon vapors in 

air may dilute the concentration 

of oxygen necessary to support 

or sustain life. Exposure to 

such an oxygen deficient 

atmosphere can lead to 

unconsciousness and serious 

injury, including death.

The normal oxygen content of air is approximately 21%  

Depletion of oxygen content in air, either by combustion 

or by displacement with inert gas, is a potential hazard and 

users should exercise suitable precautions 

One aspect of this possible hazard is the response of humans 

when exposed to an atmosphere containing only 8 to 12% 

oxygen. In this environment, unconsciousness can be 

immediate with virtually no warning 

When the oxygen content of air is reduced to about 15 

to 16%, the flame of ordinary combustible materials, 

including those commonly used as fuel for heat or light, 

may be extinguished. Somewhat below this concentration, 

an individual breathing the air is mentally incapable of 

diagnosing the situation because the onset of symptoms 

such as sleepiness, fatigue, lassitude, loss of coordination, 

errors in judgment and confusion can be masked by a state of 

“euphoria,” leaving the victim with a false sense of security 

and well being 

Содержание Trifecta XPro Series

Страница 1: ...Part Number 21243803 Rev A 2019 Chart Inc Designed and Built by Chart Inc 407 7th Street NW New Prague MN 56071 USA 800 400 4683 Product Manual Trifecta XPro Series...

Страница 2: ......

Страница 3: ...ank 9 Piping to Vaporizer 10 Bulk Tank Pressure Transmitter 11 Electrical Power Supply 11 Commissioning 11 Purge and Pre Charge of the Trifecta XPro Series 11 Check Trifecta XPro Series Cylinder Relie...

Страница 4: ...and Liquid Level Transmitters 41 Ball Valve Repair Trifecta XPro Series 600 psig only 41 Electrical Schematics 42 Preventive Maintenance 45 Procedure 45 Recommended Spare Parts 46 Spare Parts Kits 48...

Страница 5: ...tive top cover in a compact footprint with an elevated base for improved ventilation Available for oxygen 500 MAWP or nitrogen and argon 500 600 MAWP service Inconel and copper material used where req...

Страница 6: ...ains information that is important enough to emphasize or repeat Acronyms Abbreviations The following acronyms abbreviations are used throughout this manual BAR Pressure Metric CGA Compressed Gas Asso...

Страница 7: ...unique design has self contained diagnostics that alert the operator when the process exceeds the flow rating of the Trifecta The XPro Series can supply liquid nitrogen and liquid argon in maximum all...

Страница 8: ...ted by the systems ability to refill Flow out cannot exceed flow in Special care must be given in selection of the bulk tank that supplies the Trifecta The tanks heat leak performance is critical in t...

Страница 9: ...n serious personal injury Excess accumulation of oxygen creates an oxygen enriched atmosphere defined by the Compressed Gas Association as an oxygen concentration above 23 Certain items considered non...

Страница 10: ...a rule of thumb whenever a container is suspected of abnormal operation or has sustained actual damage good safety practices must be followed In the event of known or suspected container vacuum probl...

Страница 11: ...unless they are parts of equipment or systems that are approved listed or proven suitable by tests or by past experience Compatibility involves both combustibility and ease of ignition Materials that...

Страница 12: ...soaked with tepid water 105 115 F or 41 46 C DO NOT USE HOT WATER Cryogenic burns that result in blistering or deeper tissue freezing should be examined promptly by a physician Chart customer station...

Страница 13: ...may have unique requirements however it is recommended to follow the basic layout located in the Introduction section of this manual The skid should also be placed such that there is easy access to a...

Страница 14: ...ization from trapped liquid The vaporizer installation must include a thermal relief valve just downstream of the vaporizer set at 600 psig or 700 psig for the 600 psi high pressure Trifecta Gas Suppl...

Страница 15: ...behavior Care should also be taken to avoid installation on a circuit that regularly gets turned on and off to provide power to another piece of equipment lights heaters cooling systems etc It should...

Страница 16: ...tank 1 and tank 2 Open both manual vent valves located below the control box V 1 Purge for one minute Close the manual vents V 1 At any time during the purging process if the pressure gets down to 20...

Страница 17: ...stalled ensure that you purge through the auxiliary PB vaporizers before filling the trifecta tanks with liquid Retape the 1 2 plugs and install them back into each cross from which they were removed...

Страница 18: ...purge through the auto vent plumbing circuits Close the use valve V 2 Open the liquid line on the bulk tank and let it equalize with the Trifecta XPro Series Turn the switch on the front of the contr...

Страница 19: ...ile memory will be lost In this case parameters MUST be reset before operations continue Reset parameters to default settings by switching to Monitor mode and pressing the left arrow five times Reset...

Страница 20: ...arrow and pressing the button or the button will adjust the set point Setting Bulk Tank Critical Pressure Note Since the tanks are warm upon initial installation they may vent for several minutes bef...

Страница 21: ...rst and liquid level second This logic assures that the system pressure is maintained as pressure is the primary concern The following table is intended to give detailed information of the internal pa...

Страница 22: ...econds results in the vent opening until full 140 psi 100 psi bulk tank No With bulk tank below critical pressure the vent to atmosphere valve will open at this set point Bulkpsi frozen 40 psi 55 psi...

Страница 23: ...F VALVE P B ISOLATION VALVE LINE RELIEF VALVE To External Vaporizer P B SAFETY RELIEF VALVE SRV 3 V 6 SRV 4 SRV 1 BULK PRESSURE TRANSMITTER PRESSURE TRANSMITTER TRIFECTA LIQUID LEVEL GAUGE LI 1 TANK S...

Страница 24: ...20 Operation Product Manual Trifecta XPro Series Mode 0 Figure 1 Filling Mode Vent to Storage...

Страница 25: ...21 Operation Product Manual Trifecta XPro Series Mode 0 Figure 2 Filling Mode Vent to Atmosphere...

Страница 26: ...22 Operation Product Manual Trifecta XPro Series Mode 0 Figure 3 Filling Mode Liquid Flow...

Страница 27: ...23 Operation Product Manual Trifecta XPro Series Mode 0 Figure 4 Filling Mode Low Loss...

Страница 28: ...24 Operation Product Manual Trifecta XPro Series Mode 0 Figure 5 Filling Mode Low Loss Vent to Atmosphere...

Страница 29: ...25 Operation Product Manual Trifecta XPro Series Mode Switch 0 to 1 Figure 6 Fill Mode Termination...

Страница 30: ...26 Operation Product Manual Trifecta XPro Series Mode 1 Mode Switch 1 to 2 Figure 7 Initial Pressure Build after Filling Secondary Ready to Assist...

Страница 31: ...27 Operation Product Manual Trifecta XPro Series Mode Switch 1 to 2 Figure 8 Secondary Maintains Hold Pressure...

Страница 32: ...28 Operation Product Manual Trifecta XPro Series Figure 9 Primary Pressure Build Mode 2...

Страница 33: ...29 Operation Product Manual Trifecta XPro Series Figure 10 Primary PB Off Mode 2...

Страница 34: ...30 Operation Product Manual Trifecta XPro Series Figure 11 Call for Assist Mode Switch 2 to 3...

Страница 35: ...31 Operation Product Manual Trifecta XPro Series Figure 12 Secondary Assist of Primary Assist Mode 3...

Страница 36: ...32 Operation Product Manual Trifecta XPro Series Mode Switch 3 to 2 Figure 13 Assist Complete Primary Restored...

Страница 37: ...33 Operation Product Manual Trifecta XPro Series Mode Switch 3 to 0 Figure 14 Primary Unable to Recover Switch Primary Side...

Страница 38: ...34 Operation Product Manual Trifecta XPro Series Figure 15 Primary too low to be assisted Switch Primary Side Mode Switch 3 to 0...

Страница 39: ...35 Operation Product Manual Trifecta XPro Series Mode Switch 3 to 0 Figure 16 Secondary Tank too low to Assist Switch Primary Side...

Страница 40: ...36 Operation Product Manual Trifecta X Series...

Страница 41: ...r code will be displayed Access the error codes by pressing and holding the OK button Along with the error codes the current primary tank example P1 side 1 is primary is indicated Also the current mod...

Страница 42: ...ary tanks are below the PB On set point for 90 seconds During the alert status the system will continue to attempt to recover In the service menu activated by pressing the OK button a timer is display...

Страница 43: ...39 Service Product Manual Trifecta XPro Series...

Страница 44: ...own the panel before changing fuses Before replacing a fuse and powering back up it is best to have an understanding why the fuse failed Repairs Note Any time plumbing is removed from the Trifecta XPr...

Страница 45: ...a catastophic failure within the solenoid coil The entire solenoid must be replaced Leaking Components If the leak cannot be fixed via tightening or re plumbing a component a new component will have t...

Страница 46: ...r 20 1 EA BLD2 18P16 SAG 16X18 SUB PAN FOR CHART IND 21 1 EA SCE PWK53NF CHA SAG WINDOW KIT PAINTED BLUE FOR CHART 22 1 EA BLD2 16H1808LP SAG ENCL 16X18X8 CUSTOM PAINTED BLUE FOR CHART IND 23 1 EA WD...

Страница 47: ...43 Service Product Manual Trifecta X Series...

Страница 48: ...44 Service Product Manual Trifecta X Series...

Страница 49: ...wo normal operation cycles Inspect integrity of all wire connections in control box Tighten all loose connectors Verify accuracy of analog gauges against pressure transmitters and DP transmitters Leak...

Страница 50: ...y Tree Item Description 1 Item Description 2 Chart PN SAFETY RELIEF VALVE CYLINDER BRS MPT 500 PSI RV BRS 1 2MPT 500PSI W O DRAIN 20894583 SAFETY RELIEF VALVE CYLINDER BRS MPT 600 PSI RV BRS 1 2MPT 60...

Страница 51: ...VALVE 13931752 VALVE BALL SS 1 2 NPT W 6 EXT VALVE BALL SS 1 2 NPT W 6 EXT 21070662 KIT REPAIR HABONIM 1 2 BALL KIT REPAIR HABONIM 1 2 BALL 21077704 KIT REPAIR ACTUATOR SEALS MAX AIR UT21S70 SILICONE...

Страница 52: ...SI 13774101 1 VALVE SOLENOID 1 2FPT 120VAC 10925509 1 GASKET SOLENOID MAGNATROL 10963100 2 PISTON ASSY SOLENOID MAGNATROL 10963062 1 FUSE BUSSMANN AGC 2 10 R 12942978 1 FUSE BUSSMANN MDL 2 R 11832398...

Страница 53: ...49 Preventive Maintenance Product Manual Trifecta XPro Series Front Isometric view of Trifecta 500 psig...

Страница 54: ...ntive Maintenance Product Manual Trifecta XPro Series Inside picture of Control Box Temperature Controller Chart PN 21323109 Mitsubishi PLC Chart PN 11877019 Rear Isometric view of nitrogen Trifecta 5...

Страница 55: ...ou access to the PLC controller Per the Operations section of this manual press the corresponding buttons on the controller to fire each cluster of solenoids Make sure all valves energize accordingly...

Страница 56: ...iquid Level from Analog Gauge __________ H2O PLC Information Press left arrow record PB Set Point __________ PSIG Press up arrow record Fill Set Point __________ H20 Press down arrow record bulk criti...

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