CHART Trifecta Pro Series Скачать руководство пользователя страница 54

50

Preventive Maintenance

Product Manual - Trifecta

®

 Pro Series

Recommended Spare Parts 

In the event that repair is necessary, Chart provides the following spare parts at 

www chartparts com

 

Control Box

Item Description 1

Item Description 2

Chart PN

HMI, PANELVIEW 7 PLUS GRAPHIC TERMINAL

ALLEN-BRADLEY

351004.1101.0001

PLC, MICRO-850 SERIES, CONTROLLER, 14 INPUTS, 10 SOURCE 

OUTPUTS

ALLEN-BRADLEY

351004.1201.0001

PLC, MICRO 850 SERIES, I/O TERMINATOR MODULE

ALLEN-BRADLEY

351004.1202.0001

PLC, MICRO 850 SERIES, ANALOG INPUT MODULE, 8-CHANNEL

ALLEN-BRADLEY

351004.1202.0002

PLC, MICRO 800 SERIES THERMOCOUPLE MODULE, 2-CHANNEL

ALLEN-BRADLEY

351004.1202.0003

GATEWAY, REMOTE ACCESS SITE MANAGER

SECOMEA

351004.3101.0001

ETHERNET SWITCH, UNMANAGED, 4-PORT

N-TRON

351004.2101.0001

POWER SUPPLY, 24V/5A OUT, 120W

PULS

351008.1101.0120

HEATER, 5”X10” 120VAC 250W, W/ THERMOSTAT AND MOUNTING PLATE

WATLOW

350800.1101.0250

THERMOCOUPLE, BOLT-ON ASSEMBLY, TYPE-T, 36IN WIRES, #10 BOLT 

HOLE

OMEGA

350800.2101.1036

CIRCUIT BREAKER, UT 6-TMC M SERIES, 1-POLE, 0.5A (UL1077)

PHOENIX CONTACT 351009.1101.0050

CIRCUIT BREAKER, UT 6-TMC M SERIES, 1-POLE, 2A (UL1077)

PHOENIX CONTACT 351009.1101.0200

CIRCUIT BREAKER, UT 6-TMC M SERIES, 1-POLE, 4A (UL1077)

PHOENIX CONTACT 351009.1101.0400

CIRCUIT BREAKER, UT 6-TMC M SERIES, 1-POLE, 10A (UL1077)

PHOENIX CONTACT 351009.1101.1000

OPERATOR, HW SERIES, SELECTOR SWITCH, 2-POSITION, NON ILLUMINATED IDEC

351006.2101.0001

INDICATOR, TL50BL SERIES, TOWER LIGHT, R/Y/G, 12-30V AC/DC, 2M CABLE

BANNER

351006.1101.0001

RESISTOR, 250ohm

ABB

351007.2101.0001

THERMOCOUPLE TYPE T PROBE

THERMOCOUPLE 

TYPE T 60” LEADS

14271813

Safety Tree

Item Description 1

Item Description 2

Chart PN

SAFETY RELIEF VALVE-CYLINDER (BRS ½”MPT 500 PSI)

RV BRS 1/2MPT 500PSI W/O DRAIN

20894583

SAFETY RELIEF VALVE-CYLINDER (BRS ½”MPT 600 PSI)*

RV BRS 1/2MPT 600PSI

20547372

RUPTURE DISC-CYLINDER (RPD ASSY. INLINE 1/2”MPT 700 PSI)

RPD ASSY INLINE 1/2MPT 700PSI

11526622

RUPTURE DISC-CYLINDER (RPD INLINE 1/2”MPT 800 PSI)*

RPD ASSY INLINE 1/2MPT 800PSI

20547371

PRESSURE GAUGE (0-600 PSI)

PG 2"DIAL 0/600PSI/BAR/KPA

14932546

PRESSURE GAUGE (0-800 PSI)

PG 2"DIAL 0-800 PSI/BAR

14954366

VALVE BALL DIV SS 1/2NPT

VALVE BALL DIV SS 1/2NPT

11773885

Regulators/Check Valves/Globe Valves/Ball Valves

Item Description 1

Item Description 2

Chart PN

STRAINER-INLET

STRAINER .500ODT BRS BODY

13660471

STRAINER-INLET REPLACEMENT ELEMENT

STRAINER ELEMENT KIT SWGLK 440

13729343

CHECK VALVE GENERANT (1 PSI ) ½”FPT X ½”FPT

VALVE CHECK BRS 1/2FPTX1/2FPT

13620233

USE (VALVE GLOVE BRS ½”) - REGO BB9404T

VALVE GLOBE BRS 1/2NPT SCRD

20915798

RV BRS 1/4MPT GENERENT CRV-250B-K-720

RV BRS 1/4MPT 720 PSI

21191971

MUFFLER ASSY SS 5/8" 45D FL 

MUFFLER ASSY SS 5/8" 45D FL

13060248

MUFFLER OXY 7/8” - 14 UNF

MUFFLER

9710399

MUFFLER OXY TRIFECTA XPRO SERIES

MUFFLER OXY TRIFECTA XPro Series

13744164

4-WAY INSTRUMENT ISOLATION VALVE

1/8 FPT SWAGELOK

20683719

PB RETURN/VENT ISOLATION VALVE

1/2 FPT WORCESTER SHORT STEM

13088865

BOTTOM WITHDRAWAL ISOLATION VALVE

1/2 FPT WORCESTER EXT STEM

20897965

RV BRS 1/4MPT 660 PSI GENERANT

CRV-250B-K-660

12898487

Содержание Trifecta Pro Series

Страница 1: ...Part Number 21486938 Rev A 2019 Chart Inc Designed and Built by Chart Inc 407 7th Street NW New Prague MN 56071 USA 800 400 4683 Product Manual Trifecta Pro Series...

Страница 2: ......

Страница 3: ...Tank Pressure Transmitter 11 Electrical Power Supply 11 Commissioning 11 Purge and Pre Charge of the Trifecta XPro Series 11 Check Trifecta Pro Series Cylinder Relief Valves 15 Operation 17 Hard Sets...

Страница 4: ...nts 44 Pressure and Liquid Level Transmitters 45 Ball Valve Maintenance and Repair 45 Electrical Schematic 46 Rail Assemblies 48 Preventive Maintenance 49 Procedure 49 Recommended Spare Parts 50 Troub...

Страница 5: ...tive top cover in a compact footprint with an elevated base for improved ventilation Available for oxygen 500 MAWP or nitrogen and argon 500 600 MAWP service Inconel and copper material used where req...

Страница 6: ...ains information that is important enough to emphasize or repeat Acronyms Abbreviations The following acronyms abbreviations are used throughout this manual BAR Pressure Metric CGA Compressed Gas Asso...

Страница 7: ...ique design has self contained diagnostics that alert the operator when the process exceeds the flow rating of the Trifecta The Pro Series can supply liquid nitrogen and liquid argon in maximum allowa...

Страница 8: ...ted by the systems ability to refill Flow out cannot exceed flow in Special care must be given in selection of the bulk tank that supplies the Trifecta The tanks heat leak performance is critical in t...

Страница 9: ...serious personal injury Excess accumulation of oxygen creates an oxygen enriched atmosphere defined by the Compressed Gas Association as an oxygen concentration above 23 Certain items considered non...

Страница 10: ...a rule of thumb whenever a container is suspected of abnormal operation or has sustained actual damage good safety practices must be followed In the event of known or suspected container vacuum probl...

Страница 11: ...unless they are parts of equipment or systems that are approved listed or proven suitable by tests or by past experience Compatibility involves both combustibility and ease of ignition Materials that...

Страница 12: ...soaked with tepid water 105 115 F or 41 46 C DO NOT USE HOT WATER Cryogenic burns that result in blistering or deeper tissue freezing should be examined promptly by a physician Chart customer stations...

Страница 13: ...que requirements however it is recommended to follow the basic layout located in the Introduction section of this manual The skid should also be placed such that there is easy access to all sides of t...

Страница 14: ...ressure Trifecta Gas Supply System Note The relief device SRV 3 on the Trifecta Pro Series is a fail safe device and should not be relied upon as the only thermal relief Operation of the Trifecta Pro...

Страница 15: ...control box as shown in the following photograph Fig 2 Figure 2 Allen Bradley Control Panel It is important that care is taken to install the Trifecta Pro Series system on a dedicated electrical power...

Страница 16: ...hand of the screen should say Manual If it says Automatic you will need to change it to manual First you will touch the Menu button on the screen This will bring up a pop up box Then press the Manual...

Страница 17: ...tank 1 and tank 2 Open both manual vent valves located below the control box V 1 Purge for one minute Close the manual vents V 1 At any time during the purging process if the pressure gets down to 20...

Страница 18: ...talled ensure that you purge through the auxiliary PB vaporizers before filling the trifecta tanks with liquid Retape the 1 2 plugs and install them back into each cross from which they were removed O...

Страница 19: ...fecta Pro Series Turn the switch on the front of the control box to run Figure 3 Manual Control Screen From the Manual Control Screen put the unit into Auto by pressing the Auto Button See Fig 3 Both...

Страница 20: ...16 Installation Product Manual Trifecta Pro Series...

Страница 21: ...ollowing tables are intended to give detailed information on the internal parameters Most of these settings are hardcoded into the program and password protected They cannot be changed by the operator...

Страница 22: ...ature at Trifecta s vent to atmosphere Valve indicators Displays the status of Trifecta s five valves Green indicates the valve is open Cycle Count field Displays the number of cycles the Trifecta has...

Страница 23: ...Active Alerts Move Up Scrolls up Active Alerts Move Down Scrolls down Active Alerts Alarm History Opens the ALARM ALERT HISTORY Screen Close Returns to MAIN Screen ALARM Screen Displays the Active Ala...

Страница 24: ...ssure at which to begin Pressure Build if Pressure is dropping fast Primary Too Low to get an assist The level at which the primary tank will automatically switch to the secondary tank low level value...

Страница 25: ...ally open each solenoid valve by touching the open buttons This screen can also be used to force a tank switch See Service Section for details Parameter Settings Three settable parameters are accessib...

Страница 26: ...and press enter to save it Note PB OFF setpoint will be automatically set to 25 psig above the PB ON setpoint Bulk Critical Setpoint Pressing of the Bulk Critical button will bring up another popup w...

Страница 27: ...LVE P B ISOLATION VALVE LINE RELIEF VALVE To External Vaporizer P B SAFETY RELIEF VALVE SRV 3 V 6 SRV 4 SRV 1 BULK PRESSURE TRANSMITTER PRESSURE TRANSMITTER TRIFECTA LIQUID LEVEL GAUGE LI 1 TANK SAFET...

Страница 28: ...24 Operation Product Manual Trifecta Pro Series Mode 0 Figure 1 Filling Mode Vent to Storage...

Страница 29: ...25 Operation Product Manual Trifecta Pro Series Mode 0 Figure 2 Filling Mode Vent to Atmosphere...

Страница 30: ...26 Operation Product Manual Trifecta Pro Series Mode 0 Figure 3 Filling Mode Liquid Flow...

Страница 31: ...27 Operation Product Manual Trifecta Pro Series Mode 0 Figure 4 Filling Mode Low Loss...

Страница 32: ...28 Operation Product Manual Trifecta Pro Series Mode 0 Figure 5 Filling Mode Low Loss Vent to Atmosphere...

Страница 33: ...29 Operation Product Manual Trifecta Pro Series Mode Switch 0 to 1 Figure 6 Fill Mode Termination...

Страница 34: ...30 Operation Product Manual Trifecta Pro Series Mode 1 Mode Switch 1 to 2 Figure 7 Initial Pressure Build after Filling Secondary Ready to Assist...

Страница 35: ...31 Operation Product Manual Trifecta Pro Series Mode Switch 1 to 2 Figure 8 Secondary Maintains Hold Pressure...

Страница 36: ...32 Operation Product Manual Trifecta Pro Series Figure 9 Primary Pressure Build Mode 2...

Страница 37: ...33 Operation Product Manual Trifecta Pro Series Figure 10 Primary PB Off Mode 2...

Страница 38: ...34 Operation Product Manual Trifecta Pro Series Figure 11 Call for Assist Mode Switch 2 to 3...

Страница 39: ...35 Operation Product Manual Trifecta Pro Series Figure 12 Secondary Assist of Primary Assist Mode 3...

Страница 40: ...36 Operation Product Manual Trifecta Pro Series Mode Switch 3 to 2 Figure 13 Assist Complete Primary Restored...

Страница 41: ...37 Operation Product Manual Trifecta Pro Series Mode Switch 3 to 0 Figure 14 Primary Unable to Recover Switch Primary Side...

Страница 42: ...38 Operation Product Manual Trifecta Pro Series Figure 15 Primary too low to be assisted Switch Primary Side Mode Switch 3 to 0...

Страница 43: ...39 Operation Product Manual Trifecta Pro Series Mode Switch 3 to 0 Figure 16 Secondary Tank too low to Assist Switch Primary Side...

Страница 44: ...40 Operation Product Manual Trifecta Pro Series...

Страница 45: ...ransmitter Out of Range High Transmitter error ALARMS Tank 2 Pressure Transmitter Out of Range Low Transmitter error ALARMS Bulk Tank Pressure Transmitter Out of Range High Transmitter error ALARMS Bu...

Страница 46: ...ecta Pro Series Control Box Allen Bradley PLC 24v Power Supply Circuit Breakers 120VAC 120VAC Disconnect Remote Monitoring SECOMEA Ethernet Switch Circuit Breakers 24VDC Figure 5 Primary Components In...

Страница 47: ...tters 5A CB121 120 VAC Tank 1 Pressure Build 2A CB123 120 VAC Tank 2 Pressure Build 2A CB 125 120 VAC Tank 1 Vent 2A CB127 120 VAC Tank 2 Vent 2A CB129 120 VAC Vent to Atmosphere 2A CB3 120 VAC Power...

Страница 48: ...e removed from solenoid upon next use via the flow of new gas Solenoid Failure If none of the above improves the situation there has been a catastophic failure within the solenoid coil The entire sole...

Страница 49: ...calibrate or replace the transmitter as necessary 5 Also verify display readouts versus the analog gauges for both pressure and differential pressure Ball Valve Maintenance and Repair Chart recommends...

Страница 50: ...CR21 A1 A CR220 A1 A2 CR22 A1 A CR224 A1 A2 CR22 A1 A PRESSURE BUILD TANK 1 PRESSURE BUILD TANK 2 VENT TANK 1 VENT TANK 2 ATMOSPHERE VENT TO TO LINES 201 301 17 19 11N 11 12N 12 13N 13 SWITCH FROM LI...

Страница 51: ...V 0V CBL302 CBL305 CBL308 CBL311 CBL314 SHLD SHLD SHLD SHLD SHLD 250ohm 0V 0V CHART INDUSTRIES INC FREMONT CA 94538 ORIGINAL ECR ER B DRAWING NO B UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES T...

Страница 52: ...0 CIRCUIT BREAKER 10A 1 2 351009 1101 0200 CIRCUIT BREAKER 2A 6 3 351009 1101 0400 CIRCUIT BREAKER 4A 1 4 351007 1702 0001 DIN RAIL ANCHOR 4 5 351010 1101 001 RELAY MODULE 8 6 351007 1201 0001 TERMINA...

Страница 53: ...tion it is recommended that the following maintenance procedures be followed Every six months Clean replace strainer on liquid feed line Note DO NOT operate system without a fill line strainer in plac...

Страница 54: ...SERIES TOWER LIGHT R Y G 12 30V AC DC 2M CABLE BANNER 351006 1101 0001 RESISTOR 250ohm ABB 351007 2101 0001 THERMOCOUPLE TYPE T PROBE THERMOCOUPLE TYPE T 60 LEADS 14271813 Safety Tree Item Descriptio...

Страница 55: ...554877 PB SOLENOID VALVE 120VAC 1 VALVE SOLENOID 1FPT 120VAC 14413113 PB SOLENOID VALVE COIL 120VAC 1 COIL SOLENOID MAGNATROL 120V 11034011 PB SOLENOID VALVE GASKET 1 GASKET SOLENOID 1 TEFLON 20571792...

Страница 56: ...NOID 10963100 MANUAL OVERRIDE ASSEMBLY VENT SOLENOID 21360543 PISTON ASSEMBLY 1 2 VENT SOLENOID 21360544 COIL SOLENOID 120VAC 60HZ VENT SOLENOID 10963071 VALVE SOLENOID 1 FPT 120VAC SS PB SOLENOID 213...

Страница 57: ...roduct Manual Trifecta Pro Series Front Isometric View of Trifecta 500 600 psig 1 PB SOLENOID VALVE CHART P N 14413113 21334119 CYLINDER RELIEF VALVE CHART P N 20894583 20577372 CYLINDER RUPTURE DISK...

Страница 58: ...Rear Iso view of nitrogen Trifecta 500 600 psig DIFFERENTIAL TRANSMITTER CHART P N 1487751 VENT SOLENOID CHART P N 10925509 21331409 INLET STRAINER CHART P N 13660471 DIFFERENTIAL TRANSMITTER CHART P...

Страница 59: ...er the Operations section of this manual switch the controller to Manual and open each solenoid Make sure all valves energize accordingly Troubleshooting Frost Formation Frost forms on all lines that...

Страница 60: ...Level from PLC Display __________ H20 Liquid Level from Analog Gauge __________ H2O PLC Information Press Setpoints on main screen record PB Set Point __________ PSIG Press Fill Set Point __________...

Страница 61: ...assistance all Standbys will remain active for a minimum of 30 minutes The Previous Cycle Timer must be greater than the preset amount of time based on flow capacity of the Trifectas in order to rele...

Страница 62: ...tune the balancing of the units if necessary When an offset is applied the Master unit will instruct the respective Trifecta to run at the desired PB On plus the offset 10 Note The offset is meant to...

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