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iii

Product Manual - Trifecta

®

 Pro Series

Contents

Revision Log                                                                                              iv

Preface  .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .1

General                                                                                                     1

Product Highlights                                                                                                                                                                                 1

Product Manual                                                                                            1

Terms                                                                                                      2

Acronyms / Abbreviations                                                                                                                                                                 2

Introduction  .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .3

General                                                                                                     3

Typical Layout                                                                                                                                                                                         3

Flow Capacity                                                                                                                                                                                          3

Safety   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .5

General                                                                                                     5

Safety Summary                                                                                                                                                                                      5

Safety Bulletin                                                                                                                                                                                         6

Oxygen Deficient Atmospheres

                                                                            6

Oxygen Enriched Atmospheres                                                                            7

Nitrogen and Argon                                                                                        7

Installation .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .9

Installation Procedure                                                                                      9

Placement of Trifecta Pro Series Skid                                                                                                                                         9

Liquid Line Piping to Bulk Tank                                                                          9

Piping to Vaporizer                                                                                       10

Bulk Tank Pressure Transmitter                                                                                                                                                   11

Electrical Power Supply                                                                                                                                                                  11

Commissioning                                                                                           11

Purge and Pre-Charge of the Trifecta XPro Series                                                   11

Check Trifecta Pro Series Cylinder Relief Valves                                                   15

Operation  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17

Hard Sets (Complete Parameter List)                                                                     17

HMI Screens                                                                                                                                                                                          18

MAIN Screen                                                                                                                                                                               18

HIGH/HIGH HIGH ALARM Screen

 .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .

18

ALERT Screen                                                                                       18

ALARM Screen                                                                                      19

ALARM & ALERT HISTORY Screen                                                                                                                          19

RESET COUNTS Popup                                                                                                                                                       19

SETPOINT DATA ENTRY Popup                                                                   20

INFO Popup                                                                                          20

SCREEN MENU NAVIGATION Popup                                                                                                                      20

ACTIVE SETPOINT Screen                                                                                                                                               20

TREND Screen                                                                                                                                 21

MANUAL CONTROL Screen                                                                       21

Parameter Settings                                                                                                                                                                              21

Fill Setpoint                                                                                                                                                                                  21

Pressure Build Setpoint                                                                                                                                                          22

Bulk Critical Setpoint                                                                                                                                                              22

Operation Details                                                                                         23

Mode “0”                                                                                             24

Mode Switch “0” to “1”                                                                              29

Mode “1”                                                                                             30

Mode Switch “1” to “2”                                                                              31

Содержание Trifecta Pro Series

Страница 1: ...Part Number 21486938 Rev A 2019 Chart Inc Designed and Built by Chart Inc 407 7th Street NW New Prague MN 56071 USA 800 400 4683 Product Manual Trifecta Pro Series...

Страница 2: ......

Страница 3: ...Tank Pressure Transmitter 11 Electrical Power Supply 11 Commissioning 11 Purge and Pre Charge of the Trifecta XPro Series 11 Check Trifecta Pro Series Cylinder Relief Valves 15 Operation 17 Hard Sets...

Страница 4: ...nts 44 Pressure and Liquid Level Transmitters 45 Ball Valve Maintenance and Repair 45 Electrical Schematic 46 Rail Assemblies 48 Preventive Maintenance 49 Procedure 49 Recommended Spare Parts 50 Troub...

Страница 5: ...tive top cover in a compact footprint with an elevated base for improved ventilation Available for oxygen 500 MAWP or nitrogen and argon 500 600 MAWP service Inconel and copper material used where req...

Страница 6: ...ains information that is important enough to emphasize or repeat Acronyms Abbreviations The following acronyms abbreviations are used throughout this manual BAR Pressure Metric CGA Compressed Gas Asso...

Страница 7: ...ique design has self contained diagnostics that alert the operator when the process exceeds the flow rating of the Trifecta The Pro Series can supply liquid nitrogen and liquid argon in maximum allowa...

Страница 8: ...ted by the systems ability to refill Flow out cannot exceed flow in Special care must be given in selection of the bulk tank that supplies the Trifecta The tanks heat leak performance is critical in t...

Страница 9: ...serious personal injury Excess accumulation of oxygen creates an oxygen enriched atmosphere defined by the Compressed Gas Association as an oxygen concentration above 23 Certain items considered non...

Страница 10: ...a rule of thumb whenever a container is suspected of abnormal operation or has sustained actual damage good safety practices must be followed In the event of known or suspected container vacuum probl...

Страница 11: ...unless they are parts of equipment or systems that are approved listed or proven suitable by tests or by past experience Compatibility involves both combustibility and ease of ignition Materials that...

Страница 12: ...soaked with tepid water 105 115 F or 41 46 C DO NOT USE HOT WATER Cryogenic burns that result in blistering or deeper tissue freezing should be examined promptly by a physician Chart customer stations...

Страница 13: ...que requirements however it is recommended to follow the basic layout located in the Introduction section of this manual The skid should also be placed such that there is easy access to all sides of t...

Страница 14: ...ressure Trifecta Gas Supply System Note The relief device SRV 3 on the Trifecta Pro Series is a fail safe device and should not be relied upon as the only thermal relief Operation of the Trifecta Pro...

Страница 15: ...control box as shown in the following photograph Fig 2 Figure 2 Allen Bradley Control Panel It is important that care is taken to install the Trifecta Pro Series system on a dedicated electrical power...

Страница 16: ...hand of the screen should say Manual If it says Automatic you will need to change it to manual First you will touch the Menu button on the screen This will bring up a pop up box Then press the Manual...

Страница 17: ...tank 1 and tank 2 Open both manual vent valves located below the control box V 1 Purge for one minute Close the manual vents V 1 At any time during the purging process if the pressure gets down to 20...

Страница 18: ...talled ensure that you purge through the auxiliary PB vaporizers before filling the trifecta tanks with liquid Retape the 1 2 plugs and install them back into each cross from which they were removed O...

Страница 19: ...fecta Pro Series Turn the switch on the front of the control box to run Figure 3 Manual Control Screen From the Manual Control Screen put the unit into Auto by pressing the Auto Button See Fig 3 Both...

Страница 20: ...16 Installation Product Manual Trifecta Pro Series...

Страница 21: ...ollowing tables are intended to give detailed information on the internal parameters Most of these settings are hardcoded into the program and password protected They cannot be changed by the operator...

Страница 22: ...ature at Trifecta s vent to atmosphere Valve indicators Displays the status of Trifecta s five valves Green indicates the valve is open Cycle Count field Displays the number of cycles the Trifecta has...

Страница 23: ...Active Alerts Move Up Scrolls up Active Alerts Move Down Scrolls down Active Alerts Alarm History Opens the ALARM ALERT HISTORY Screen Close Returns to MAIN Screen ALARM Screen Displays the Active Ala...

Страница 24: ...ssure at which to begin Pressure Build if Pressure is dropping fast Primary Too Low to get an assist The level at which the primary tank will automatically switch to the secondary tank low level value...

Страница 25: ...ally open each solenoid valve by touching the open buttons This screen can also be used to force a tank switch See Service Section for details Parameter Settings Three settable parameters are accessib...

Страница 26: ...and press enter to save it Note PB OFF setpoint will be automatically set to 25 psig above the PB ON setpoint Bulk Critical Setpoint Pressing of the Bulk Critical button will bring up another popup w...

Страница 27: ...LVE P B ISOLATION VALVE LINE RELIEF VALVE To External Vaporizer P B SAFETY RELIEF VALVE SRV 3 V 6 SRV 4 SRV 1 BULK PRESSURE TRANSMITTER PRESSURE TRANSMITTER TRIFECTA LIQUID LEVEL GAUGE LI 1 TANK SAFET...

Страница 28: ...24 Operation Product Manual Trifecta Pro Series Mode 0 Figure 1 Filling Mode Vent to Storage...

Страница 29: ...25 Operation Product Manual Trifecta Pro Series Mode 0 Figure 2 Filling Mode Vent to Atmosphere...

Страница 30: ...26 Operation Product Manual Trifecta Pro Series Mode 0 Figure 3 Filling Mode Liquid Flow...

Страница 31: ...27 Operation Product Manual Trifecta Pro Series Mode 0 Figure 4 Filling Mode Low Loss...

Страница 32: ...28 Operation Product Manual Trifecta Pro Series Mode 0 Figure 5 Filling Mode Low Loss Vent to Atmosphere...

Страница 33: ...29 Operation Product Manual Trifecta Pro Series Mode Switch 0 to 1 Figure 6 Fill Mode Termination...

Страница 34: ...30 Operation Product Manual Trifecta Pro Series Mode 1 Mode Switch 1 to 2 Figure 7 Initial Pressure Build after Filling Secondary Ready to Assist...

Страница 35: ...31 Operation Product Manual Trifecta Pro Series Mode Switch 1 to 2 Figure 8 Secondary Maintains Hold Pressure...

Страница 36: ...32 Operation Product Manual Trifecta Pro Series Figure 9 Primary Pressure Build Mode 2...

Страница 37: ...33 Operation Product Manual Trifecta Pro Series Figure 10 Primary PB Off Mode 2...

Страница 38: ...34 Operation Product Manual Trifecta Pro Series Figure 11 Call for Assist Mode Switch 2 to 3...

Страница 39: ...35 Operation Product Manual Trifecta Pro Series Figure 12 Secondary Assist of Primary Assist Mode 3...

Страница 40: ...36 Operation Product Manual Trifecta Pro Series Mode Switch 3 to 2 Figure 13 Assist Complete Primary Restored...

Страница 41: ...37 Operation Product Manual Trifecta Pro Series Mode Switch 3 to 0 Figure 14 Primary Unable to Recover Switch Primary Side...

Страница 42: ...38 Operation Product Manual Trifecta Pro Series Figure 15 Primary too low to be assisted Switch Primary Side Mode Switch 3 to 0...

Страница 43: ...39 Operation Product Manual Trifecta Pro Series Mode Switch 3 to 0 Figure 16 Secondary Tank too low to Assist Switch Primary Side...

Страница 44: ...40 Operation Product Manual Trifecta Pro Series...

Страница 45: ...ransmitter Out of Range High Transmitter error ALARMS Tank 2 Pressure Transmitter Out of Range Low Transmitter error ALARMS Bulk Tank Pressure Transmitter Out of Range High Transmitter error ALARMS Bu...

Страница 46: ...ecta Pro Series Control Box Allen Bradley PLC 24v Power Supply Circuit Breakers 120VAC 120VAC Disconnect Remote Monitoring SECOMEA Ethernet Switch Circuit Breakers 24VDC Figure 5 Primary Components In...

Страница 47: ...tters 5A CB121 120 VAC Tank 1 Pressure Build 2A CB123 120 VAC Tank 2 Pressure Build 2A CB 125 120 VAC Tank 1 Vent 2A CB127 120 VAC Tank 2 Vent 2A CB129 120 VAC Vent to Atmosphere 2A CB3 120 VAC Power...

Страница 48: ...e removed from solenoid upon next use via the flow of new gas Solenoid Failure If none of the above improves the situation there has been a catastophic failure within the solenoid coil The entire sole...

Страница 49: ...calibrate or replace the transmitter as necessary 5 Also verify display readouts versus the analog gauges for both pressure and differential pressure Ball Valve Maintenance and Repair Chart recommends...

Страница 50: ...CR21 A1 A CR220 A1 A2 CR22 A1 A CR224 A1 A2 CR22 A1 A PRESSURE BUILD TANK 1 PRESSURE BUILD TANK 2 VENT TANK 1 VENT TANK 2 ATMOSPHERE VENT TO TO LINES 201 301 17 19 11N 11 12N 12 13N 13 SWITCH FROM LI...

Страница 51: ...V 0V CBL302 CBL305 CBL308 CBL311 CBL314 SHLD SHLD SHLD SHLD SHLD 250ohm 0V 0V CHART INDUSTRIES INC FREMONT CA 94538 ORIGINAL ECR ER B DRAWING NO B UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES T...

Страница 52: ...0 CIRCUIT BREAKER 10A 1 2 351009 1101 0200 CIRCUIT BREAKER 2A 6 3 351009 1101 0400 CIRCUIT BREAKER 4A 1 4 351007 1702 0001 DIN RAIL ANCHOR 4 5 351010 1101 001 RELAY MODULE 8 6 351007 1201 0001 TERMINA...

Страница 53: ...tion it is recommended that the following maintenance procedures be followed Every six months Clean replace strainer on liquid feed line Note DO NOT operate system without a fill line strainer in plac...

Страница 54: ...SERIES TOWER LIGHT R Y G 12 30V AC DC 2M CABLE BANNER 351006 1101 0001 RESISTOR 250ohm ABB 351007 2101 0001 THERMOCOUPLE TYPE T PROBE THERMOCOUPLE TYPE T 60 LEADS 14271813 Safety Tree Item Descriptio...

Страница 55: ...554877 PB SOLENOID VALVE 120VAC 1 VALVE SOLENOID 1FPT 120VAC 14413113 PB SOLENOID VALVE COIL 120VAC 1 COIL SOLENOID MAGNATROL 120V 11034011 PB SOLENOID VALVE GASKET 1 GASKET SOLENOID 1 TEFLON 20571792...

Страница 56: ...NOID 10963100 MANUAL OVERRIDE ASSEMBLY VENT SOLENOID 21360543 PISTON ASSEMBLY 1 2 VENT SOLENOID 21360544 COIL SOLENOID 120VAC 60HZ VENT SOLENOID 10963071 VALVE SOLENOID 1 FPT 120VAC SS PB SOLENOID 213...

Страница 57: ...roduct Manual Trifecta Pro Series Front Isometric View of Trifecta 500 600 psig 1 PB SOLENOID VALVE CHART P N 14413113 21334119 CYLINDER RELIEF VALVE CHART P N 20894583 20577372 CYLINDER RUPTURE DISK...

Страница 58: ...Rear Iso view of nitrogen Trifecta 500 600 psig DIFFERENTIAL TRANSMITTER CHART P N 1487751 VENT SOLENOID CHART P N 10925509 21331409 INLET STRAINER CHART P N 13660471 DIFFERENTIAL TRANSMITTER CHART P...

Страница 59: ...er the Operations section of this manual switch the controller to Manual and open each solenoid Make sure all valves energize accordingly Troubleshooting Frost Formation Frost forms on all lines that...

Страница 60: ...Level from PLC Display __________ H20 Liquid Level from Analog Gauge __________ H2O PLC Information Press Setpoints on main screen record PB Set Point __________ PSIG Press Fill Set Point __________...

Страница 61: ...assistance all Standbys will remain active for a minimum of 30 minutes The Previous Cycle Timer must be greater than the preset amount of time based on flow capacity of the Trifectas in order to rele...

Страница 62: ...tune the balancing of the units if necessary When an offset is applied the Master unit will instruct the respective Trifecta to run at the desired PB On plus the offset 10 Note The offset is meant to...

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