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CHARNWOOD OLX45

Operating and Installation Instructions

Bishops Way, Newport, Isle of Wight, PO30 5WS

Technical Support Tel:

+44 (0)1983 537799

Fax:

+44(0)1983 537788

E-Mail:

[email protected]

Internet:

www.charnwood.com

Page 3

OLX V5.2 05.04

Operating Instructions

Installation Instructions

General Points ........................................................4
Fuel..........................................................................4
Controlling The Boiler ............................................4
Electric Flame Effect and Fan Heater ......................4

If The Burner Fails to Light......................................4
Maintenance............................................................4

Replacing the Flame Effect Bulb...............................4

Health & Safety Precautions....................................6
Standards & Regulations..........................................6
Performance...........................................................6
Air Supply...............................................................6

Chimney..................................................................6
Hearth & Fire Surround..........................................8
Oil Supply................................................................8
Preparation of the Fireplace....................................9
Central Heating System...........................................9
Fitting The Fire.......................................................10

Electrical Connection..............................................10
Combustion Chamber Assembly............................10

Finishing The Installation.........................................11
Commissioning.......................................................12
Overall Dimensions................................................12

Specifications..........................................................14
Wiring Diagram......................................................15
Electrode Settings...................................................16
Exploded Parts Drawing - Boiler.............................17
Exploded Parts Drawing - Burner...........................18

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Содержание OLX

Страница 1: ... OLX Oil Fired Hearth Boiler Operating and Installation Instructions Bishops Way Newport Isle of Wight PO30 5WS Tel 44 0 1983 537799 Fax 44 0 1983 537788 E Mail charnwood ajwells co uk Internet www charnwood com ...

Страница 2: ......

Страница 3: ... Effect and Fan Heater 4 If The Burner Fails to Light 4 Maintenance 4 Replacing the Flame Effect Bulb 4 Health Safety Precautions 6 Standards Regulations 6 Performance 6 Air Supply 6 Chimney 6 Hearth Fire Surround 8 Oil Supply 8 Preparation of the Fireplace 9 Central Heating System 9 Fitting The Fire 10 Electrical Connection 10 Combustion Chamber Assembly 10 Finishing The Installation 11 Commissio...

Страница 4: ...t will switch the heater to blow cool air until the temperature falls when it will revert to its previous setting FUEL ELECTRIC FLAME EFFECT FAN HEATER IF THE BURNER FAILS TO LIGHT MAINTENANCE If the burner fails to light then the Reset light on the Burner Reset Button may light up see Fig 2 This situation is known as Lockout in which case wait for 1 minute and press the re set button located thro...

Страница 5: ... clip see Fig 3 then unplug the bulb moving it towards the right Slide the cover off and discard the old bulb Slide the old cover onto the new bulb and insert the bulb base into the holder on the left Ensure that the bulb is pushed fully home then lower the right hand end and press it into the clip Replace the fibreglass coal effect with the rear edge passing just under the Perspex Re fit the fron...

Страница 6: ... supply must be provided to the right hand side of the boiler at this point A two metre length of flexible ducting and fixing clips are supplied with the appliance to connect the air input from the appliance silencer to the rigid plastic ducting The air pipe should be sealed into the appliance using a silicone sealant The ducting should be run in 50 mm dia 2 plastic pipe and must terminate in free...

Страница 7: ...Page 7 OLX V5 2 05 04 ...

Страница 8: ...he sludge cock fitted at the opposite end Plastic tanks should be UV stabilised for protection from sunlight They do not need to stand on piers but should be supported across the entire base Refer to the manufacturers instructions for full details Be aware of pollution prevention regulations and the need for bunding if the tank is close to water courses or drains In order to ensure quietness of op...

Страница 9: ...ut out in the fireplace surround at the bottom left of the opening in order to bring the oil and electrical supply to the fire It is also necessary to have a small cut out at the bottom right of the opening to clear the air inlet duct See fig 7 The central heating system must comply with BS 5449 and should be installed in accordance with the current good practise guidelines as advised by the HVCA ...

Страница 10: ... vents correctly Fill the system with water and check for leaks The boiler comes pre wired with two lengths of 3 core cable The black cable is for the oil burner the white is for the flame effect and optional fan heater Connect the black cable to the output from the central heating programmer ensuring that the supply is via a 3 amp fused switched spur Connect the white cable to a separate 3 amp fu...

Страница 11: ...ace When assembled the No 1 should be clearly visible the right way up The remaining baffles Nos 2 4 are assembled in order with the numbers facing the front of the stove as shown in Fig 10 The access door is now re fitted Ensure that the rubber seal is pushed fully home to the frame and that the 4 brass nuts are tightened evenly Once all water oil and electrical connections have been made and tes...

Страница 12: ...d undo the two wing nuts on the back panel Unplug the mains cable from the bottom of the flame effect which may then be lifted clear The boiler sampling point is at the top of the access door use a 5 mm allen key to remove the blanking screw Set the air control fully open No 10 before the initial firing The electrical power may be turned back on to test the burner The burner components are shown i...

Страница 13: ...erature approx 220 C above ambient than readings taken actually in the flue A modern burner works with less excess air and often also with smaller nozzles than older models This increases the efficiency but also the risk of condensation in the chimney The risk increases if the area of the chimney flue is too large The temperature of the flue gases should exceed 60 C measured 0 5 metres from the ch...

Страница 14: ...4 x 90 Swept Bends Water side Resistance Range of Temperature Control 40 90 C Safety Thermostat Temperature 110 C Fuel Type Used Kerosene 28 second Boiler Type On Off Type Boiler Tapping size 1 in BSP Female Electrical Protection IP20 Earthing Terminal Copper Flashed Steel Electrical Supply 240v 50 Hz Electrical Power Input 240v ac standard 200 Watts with fan heater 2200 watts Fuse in Flame Effect...

Страница 15: ...1 IEC Lead Socket to from 13Amp N E Fan Heater Optional Flame Effect Rotary Switch SW1 L1 L2 Type RPSBC 2 0 M 90 Socket To Plug Fan Heater Burner Control P Satronic Control Terminals Fan 1 amp antisurge fuse Ballast Fluorescent Light 11 12 21 31 32 22 TR TB P1 3 2 1 Brown Black Blue Green Yellow Wire Colours from Fan Heater 2 2 1 1 1 1 2 2 Diode Ignition Unit SolenoidValve Oil Oil Pump AirPressure...

Страница 16: ...Charnwood OLX Electrode Settings All dimensions are in mm 9 0 1 0 3 0 0 2 0 5 0 5 Page 16 OLX V5 2 05 04 ...

Страница 17: ...an Heater 21a 011 TV106 Blast Chamber Insulation Board Set 54 008 TV111 Fan Heater 23a 010 TV31 Baffle No 1 24a 010 TV47A Baffle No 2 24b 010 TV47B Baffle No 3 25a 010 TV48A Baffle No 4 26 008 TV13 Fibreglass Coal Effect 27 003 TV01 L H Door 28 003 TV02 R H Door 29 005 TV04 L H Side Panel 30 005 TV05 R H Side Panel 31 005 KV06 Lower Hood Panel 32 005 KV09 Top Hood Panel 33 005 TV16 Bottom Panel 34...

Страница 18: ... TV143 Banjo Union 8 040 TV142 Fibre Washer 9 040 TV144 Banjo Bolt 10 040 TV160 Flexible Oil Line 11 040 TV63 Blast Tube Seal 12 040 TV112 Photocell Plug in Type 13 040 TV113 Solenoid Coil Plug in Type 14 040 TV164 Blast Tube 15 040 TV151 Air Guide in Blast Tube 16 040 TV28 Burner Chassis Plate 17 040 TV74 Fan Motor Impeller 18 040 TV92 Pump Mounting Bracket 19 040 TV72 Oil Pump 20 040 TV71 Igniti...

Страница 19: ......

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