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Chapter 5

SAFETY FEATURES

[63]

8.8.2

Valves and Pilot Solenoids

The pilot solenoids for the valves cannot be placed in an oven. The pilot solenoids should be placed
just outside the oven so that the air tubes connecting the pilot solenoids and the valves are as short
as possible. The high temperature valves can be heated to 160°C.

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Содержание Ametek Quizix 5000 Series

Страница 1: ...QC 5 1003 S N ____________ 2001 N Indianwood Ave Broken Arrow Oklahoma 74012 U S A Tel 918 250 7200 Fax 918 459 0165 E mail chandler sales ametek com Web www chandlereng com Copyright 2022 by Chandler...

Страница 2: ...ibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein This publication contains the following trademarks and or regist...

Страница 3: ...mperature System Oven Installation 21 2 4 1 Pump Cylinders 21 2 4 2 CMD 5000 Dual Controller Driver 22 2 4 3 Transducers 22 2 4 4 Valves 22 2 4 5 Cables 23 2 5 Power Considerations 23 2 6 Requirements...

Страница 4: ...able 41 6 4 4 Data Link Cable 41 6 4 5 Front Panel Cable 42 6 4 6 User Interface Cable 42 6 4 7 AC Power Cord Receptacle 42 6 4 8 RS 232 Cable or USB Cable 42 6 5 Pump Number Two Digit Display 42 6 6...

Страница 5: ...emperature Option 62 8 8 1 Transducers 62 8 8 2 Valves and Pilot Solenoids 63 9 SYSTEM CABLES 65 9 1 Motor Cable 65 9 2 Sensor Cable 65 9 3 Transducer and Valve Cable 65 9 4 Data Link Cable 66 9 5 RS...

Страница 6: ...at is a Pressure Transducer 93 11 6 2 Methods of Calibrating the Pump System 93 11 7 Maintenance Reminder 98 12 TROUBLESHOOTING 99 12 1 Troubleshooting Basics 99 12 2 PumpWorks Error Messages 100 12 2...

Страница 7: ...utput Lines 120 13 3 Digital Input Lines 120 13 4 Analog Signal Input Lines 120 13 4 1 Auxiliary Current Loop Inputs 120 13 4 2 Analog Input Lines 121 13 5 Emergency Stop Signal 121 13 6 Remote Contro...

Страница 8: ...Chandler Engineering 5000 SERIES PUMP MANUAL 6 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 9: ...Constant Pressure and Constant Delta Pressure The pump system can also operate in both directions it can either deliver or receive fluid PumpWorks permits system level integration of the user s entir...

Страница 10: ...1 above Two pump cylinders are necessary for continuous flow of a single fluid A standard Q5210 two cylinder pump system and standard Q5410 four cylinder pump system typically include the following co...

Страница 11: ...he part number for an entire pump system also begins with Q For example a Q5210 pump system includes two cylinders The number of pump cylinders in a system is given by the number following the 5 In a...

Страница 12: ...2 3 PC Compatible Computer and PumpWorks Software A pump system includes PumpWorks Software which runs on a PC compatible computer under the Windows operating system Chandler Engineering can provide...

Страница 13: ...VIEW 11 high temperature systems the CMD 5000 Dual Controller Driver the pilot solenoids for the valves and the pressure transducers must be placed outside the oven High Temperature Stand for the 5000...

Страница 14: ...Chandler Engineering 5000 SERIES PUMP MANUAL 12 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 15: ...he pump cylinder boxes which are long low crates do the following 1 Remove the screws on top of the box and remove the lid 2 Two screws one on either side of the pump cylinder hold the pump base in th...

Страница 16: ...s Face spanner wrench and 27 mm socket extension tool Refer to Section 11 1 for a description of these tools 1 Remove the cylinder barrel retaining ring using the face spanner wrench supplied in the t...

Страница 17: ...t straight into the cylinder housing until it is fully seated Be sure that the speedbite tubing ports are oriented vertically above one another 9 Replace the cylinder barrel retaining ring and tighten...

Страница 18: ...Chandler Engineering 5000 SERIES PUMP MANUAL 16 Stand Mounted Q5200 System...

Страница 19: ...Chapter 2 SYSTEM SETUP 17 Expanded Front View of a Stand Mounted Q5200 System...

Страница 20: ...Chandler Engineering 5000 SERIES PUMP MANUAL 18 Stand Mounted Q5400 System...

Страница 21: ...he four cable retainers that are mounted on the stand 5 Plug the sensor cable into the appropriate connector on the CMD 5000 6 Connect the motor cable to the CMD 5000 7 Loosen the cylinder retaining f...

Страница 22: ...xpander Isolator provided connect either the RS 232 cable or the USB cable between the USB Serial Expander Isolator and a serial port or USB port on the computer Then connect the keyboard and monitor...

Страница 23: ...will display CMD 5000 found on Com XX expander Port A or B C or D Do you wish to install Click on Install 21 PumpWorks will ask you to Enter User Name for New Pump The default pump name is Pump 1 Pump...

Страница 24: ...ghly advisable to keep the motor cables short Standard 2 meter motor extension cables are available from Chandler Engineering but it is recommended not to use these extensions if possible 2 4 3 Transd...

Страница 25: ...CMD 5000 to USB serial expander isolator Order the correct length More information about the differences between the standard version of each component and the high temperature version of the compone...

Страница 26: ...ply The valves used in the Quizix Pump System are air actuated Air is taken into the system at the solenoid manifold then air tubes connect the solenoids and the valves The air inlet fitting at the bo...

Страница 27: ...isconnect and then reconnect the cables or plumbing If the system has not been operated for more than one month 3 1 Verification of All Cable and Plumbing Connections Connection Verification It is abs...

Страница 28: ...sducer A mounted on pump cylinder A 4 Data Link Cable From the Pump Controller to the USB Serial Expander Isolator Make sure the data link cable from the pump controller is connected to Port A of the...

Страница 29: ...e solenoid marked 1 is OFF when Cylinder 1A s fill valve is closed Open this valve and verify that the light for Solenoid 1 goes ON Also listen for a popping sound as the valve opens and closes If the...

Страница 30: ...linder 1A then a cable connection is wired improperly and needs to be corrected On ambient temperature systems the piston can be viewed through the plastic side covers on the cylinder The piston is no...

Страница 31: ...x Retract position Close both valves fill and deliver for cylinder 1A 2 Set the rate to 20 of the maximum rate 3 ml min for Q5000 10K model cylinders 3 With the safety pressure still set at 100 psi an...

Страница 32: ...r each cylinder in your system Do not proceed further until your system has passed this check After completing each of the above checks you can proceed to operate the system Remember however that if y...

Страница 33: ...Chapter 4 PUMP OPERATING BASICS 31 4 PUMP OPERATING BASICS For instructions on the basics of operating your 5000 Series Pump System using PumpWorks Software please refer to the PumpWorks User s Manual...

Страница 34: ...Chandler Engineering 5000 SERIES PUMP MANUAL 32 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 35: ...nnection sensing feature is only able to detect the presence of a cable it cannot detect if it is the correct cable where more than one of a certain type of cable may be connected For example if the s...

Страница 36: ...nd the cylinders stop pumping 5 3 3 Analog Overpressure The analog overpressure feature is implemented in the pump controller and limits the maximum value allowed from the A D converter The analog ove...

Страница 37: ...inder Model Maximum Operating Pressure Safety Rupture Disk Rating Q5000 2 5K 2 500 psi 3 500 psi Q5000 5K 5 000 psi 6 500 psi Q5000 L 7 5K 7 500 psi 10 000 psi Q5000 10K 10 000 psi 12 500 psi Q5000 L...

Страница 38: ...Newton meters be used to torque down a replacement disk rated for 25 000 psi 5 3 4 3 All Q5000 Pump Cylinder Models For all pump systems each safety rupture disk is shipped with a tag that shows the...

Страница 39: ...ency stop capability which is accessed through the User Interface connector If you would like to implement an emergency stop function for your pump system you will need to install a User Interface cab...

Страница 40: ...Chandler Engineering 5000 SERIES PUMP MANUAL 38 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 41: ...ms with five or six pump cylinders will include three CMD 5000 s The CMD 5000 Dual Controller Driver measures approximately 30 x 19 x 13 centimeters approximately 12 x 7 1 2 x 5 inches It must be used...

Страница 42: ...able to feel air flow across the top of the heat sink You will also be able to hear the sound of the fan located inside the CMD 5000 Because the fan is thermostatically controlled it turns off automa...

Страница 43: ...or attached to each Q5000 pump cylinder Each pump controller includes two 9 pin D style connectors for motor cables labeled Motor Cable for Cylinder A and Cylinder B If the pump controller is used wit...

Страница 44: ...cated next to the on off switch The power cord supplied will agree with the voltage used in the country the pump was shipped to The power cord should be connected to an AC power outlet preferably by w...

Страница 45: ...ent that lights is a confirmation that a specific aspect of the pump controller is operating correctly Segment 1 RAM test OK Segment 2 move code OK Segment 3 Boot CRC OK Segment 4 Block 1 CRC check Se...

Страница 46: ...ash A decimal point will flash on the right side of the right digit which means the pump controller is sending communications to PumpWorks A decimal point will flash on the right side of the left digi...

Страница 47: ...ired AC power circuits 6 7 Pump Controller Firmware The CMD 5000 Dual Controller Driver contains no user serviceable parts The user should NOT open a pump controller and attempt to service it The Trou...

Страница 48: ...Chandler Engineering 5000 SERIES PUMP MANUAL 46 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 49: ...ed out of the cylinder barrel through the deliver side of the valve With both sides of the valve closed the piston extends slightly and pre pressurizes the fluid within the cylinder barrel These opera...

Страница 50: ...any of the Q5000 pump cylinder models manufactured by Chandler Engineering Figure 7 2 shows a simplified drawing of an ambient temperature Q5000 pump cylinder Q5000 Ambient Temperature Pump Cylinder...

Страница 51: ...otor The motor attached to the pump cylinder is a stepper motor which rotates in the direction and at the speed dictated by the CMD 5000 Dual Controller Driver A heat sink is attached to the motor to...

Страница 52: ...ransferred from the ball nut to two rollers one on each side and then to the side rails which are directly under the side covers on each side of the pump cylinder 7 4 Cylinder Barrel and Seal Assembly...

Страница 53: ...d piston from a pump cylinder should be re installed into the same pump cylinder For instructions on how to change a seal see Chapter 11 Section 11 2 2 7 5 Pump Cylinder Sensor Board A sensor board is...

Страница 54: ...extend the life of the pump substantially if you are pumping highly corrosive fluids 7 8 Pump Cylinder High Temperature Option The Q5000 pump cylinder is available in a high temperature version that a...

Страница 55: ...Q5000 High Temperature Pump Cylinder High Temperature Seal Assembly 7 9 Pump Cylinders with Optional Wash Ring On most versions of 5000 Series pump cylinders the seal retaining nut is a conventional...

Страница 56: ...ted on the top and bottom of the pump cylinder for fluid to flush through the wash area When installing plumbing to these holes the fitting on the bottom of the pump cylinder should be used as the flu...

Страница 57: ...0 000psi tube with Autoclave SW250 tube connections for low pressure viscous fluid applications and high pressure tube with coned and threaded tube connections for 20 000psi operation There is usually...

Страница 58: ...e the valve When two Q5000 pump cylinders are operated in paired mode the valves open and close automatically so that one pump cylinder is filling while the other is delivering fluid The Quizix pump s...

Страница 59: ...sted from the system through two outlets labeled EA and EB in the manifold The air inlet valve at the bottom of the manifold labeled P contains a 1 4 inch quick disconnect fitting You should insert a...

Страница 60: ...with a brown label If the valves or pilot solenoids are serviced make sure that all of the color codes match between the valves and solenoids See Figure 8 2 For 4 cylinder pump systems with 8 pilot s...

Страница 61: ...ndow allows the user to set an offset value and a gain value for each pressure transducer See Chapter 11 Section 11 6 in this manual and Chapter 10 in the PumpWorks User s Manual for more information...

Страница 62: ...r fitting on the end of the cylinder barrel A Valve Inlet Tubing B Valve Outlet Tubing C Cylinder to Valve Tubing Two pieces per cylinder D Cylinder to Pressure Transducer Tubing Plumbing Components f...

Страница 63: ...cylinder to prevent the system from exceeding a specified pressure If the specified pressure is exceeded the rupture disk bursts and fluid is expelled from the safety rupture disk fluid exit port The...

Страница 64: ...r the tubing for the fluid plumbing and the fittings and tees The pressure transducers however are only available in stainless steel Non metal parts that come into contact with a fluid include PEEK in...

Страница 65: ...e pilot solenoids for the valves cannot be placed in an oven The pilot solenoids should be placed just outside the oven so that the air tubes connecting the pilot solenoids and the valves are as short...

Страница 66: ...Chandler Engineering 5000 SERIES PUMP MANUAL 64 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 67: ...s the pump cylinder sensor board to the CMD 5000 Dual Controller Driver There is one sensor cable for each pump cylinder in the system The sensor cable is a flat ribbon cable and has a 15 pin D style...

Страница 68: ...der isolator ports in sequence For example controller 1 connects with port A controller 2 connects with port B and so on The data link cable has RJ 22 connectors phone handset type connectors at both...

Страница 69: ...Chapter 5 SAFETY FEATURES 67 to conduct long term experiments in which the interruption of fluid flow would be detrimental to the experiment s results...

Страница 70: ...Chandler Engineering 5000 SERIES PUMP MANUAL 68 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 71: ...heir system 10 2 Using Uninterruptable Power Supplies The 5000 Series Pump System can operate for extended periods of time that is many months without needing to be stopped This capability is perfect...

Страница 72: ...ng their battery can supply full and half load power This information can be used to determine the expected run time with the load from the above calculation Extra battery packs can be obtained for mo...

Страница 73: ...instructions below 1 Turn the switch on the power entry module to the OFF position 2 Unplug the QX Series Pump and the data connection to the computer 3 The fuse holder is located on the power entry...

Страница 74: ...rface Cable will be included with your system and will be labeled Recirculating Cable It is used to establish communications between the controllers in recirculating systems 10 6Front Panel Cable Opti...

Страница 75: ...the stated service intervals can be increased Some conditions may require servicing the pump system more often CAUTION As a general safety precaution always verify that there is no pressure in the pum...

Страница 76: ...hout damaging the cylinder 5 Seal guide ring This ring guides the seal insertion plunger into the cylinder during seal replacement 6 Seal insertion plunger This is a 3 step cylindrical rod used to pus...

Страница 77: ...lly retracted before removing or installing the cylinder barrel This minimizes the side forces on the piston during cylinder barrel removal and installation Operate the pump so that the piston is in i...

Страница 78: ...nd type of fluid that is pumped Typical seal life using water is approximately 8 000 hours Fluids or slurries may require seal replacement sooner High temperature seals usually operate between 2 5 tem...

Страница 79: ...the seals great care must be used when handling and inserting them The high temperature Teflon seals are especially sensitive to damage by scratches that are not easily visible to the unaided eye The...

Страница 80: ...ations Pay close attention to the area around the joint in the tensioning spring This area should be smooth and not show deformities due to the spring joint 7 Examine the cylinder barrel cavity for sc...

Страница 81: ...y Press the plunger down as far as possible until it contacts the seal guide ring At the last 0 5 cm of insertion a small amount of pressure is felt as the seal compresses to slide into the cavity 6 W...

Страница 82: ...the flat PEEK rear support ring 5 against the Teflon bottom backup ring 6 Place the large PEEK backup ring 6 against the rear support ring with the shoulder smaller diameter towards the seal against...

Страница 83: ...ease or water if oils are not permitted A small amount is sufficient to cut seal insertion friction 3 Operate the pump to move the piston to its Max Retract position to protect the piston in preparati...

Страница 84: ...he ball nut move from one line to the next There is a cam roller on each side of the pump cylinder Different cam rollers are used for high temperature and ambient temperature systems These components...

Страница 85: ...lide it over the flats of the cam roller stand off which is screwed into a ball nut bracket 5 While holding the stand off in place place a 1 8 inch Allen wrench into the center of the cam roller and u...

Страница 86: ...on the outside through which the sensor board right side or the ball screw left side can be viewed The high temperature covers are black anodized aluminum with a slot cut into them for viewing Refer t...

Страница 87: ...grease or an equivalent For high temperature systems use DuPont Krytox GPL 216 grease or an equivalent 6 Apply the grease along the entire visible section of the ball screw WARNING ANY SMALL APPLICATO...

Страница 88: ...e location of the mounting screws that secure the motor adapter to the pump body housing A ball end Allen driver can then be used to remove the screws M4 Socket Head Screw Locations 3 Set the pump bod...

Страница 89: ...the Lexan washer Any clean slightly cushioning surface will work for this step but wood is not recommended because small wood chips could get lodged in the ball bearings Dislodging the Wave Generator...

Страница 90: ...ible and accessible on the pump body assembly 10 Perform the same visual inspection described in Step 7 to the wave generator bearing looking closely at its open side where its bearings are exposed Ma...

Страница 91: ...motor shaft by probing in the keyway for the key 20 The flexspline may not slide completely down at first If this occurs gently slide it down into the fixed spline until it feels like it has bottomed...

Страница 92: ...It should have access to fresh air at all times To determine if it is operating properly do the following 1 With the CMD 5000 Dual Controller Driver turned on place your hand close to the cooling fin...

Страница 93: ...ted by the normal safety systems or in the extremely unlikely event of a hardware or software failure in which the pump system does not respond to normal controls In this situation this disk protects...

Страница 94: ...the old safety rupture disk 4 Carefully and completely clean out the seating area for the safety rupture disk in the safety rupture disk holder Also clean the new safety rupture disk and compression...

Страница 95: ...e pump controller uses these pressures to match the standby pump cylinder s pressure to the active pump cylinder s pressure to eliminate pressure variations at switchover If the two pressure transduce...

Страница 96: ...e reading by the calibrated gauge CG The second method is to use an external pressure source such as a dead weight tester With this method the user connects the external calibrated pressure source PS...

Страница 97: ...ge pressure as follows for the pump cylinder s being calibrated open the fill valve s so the cylinder pressure is at atmospheric or zero pressure The deliver valve s can also be opened if desired 3 Ad...

Страница 98: ...open the deliver valve s and close the fill valve s 7 Use PumpWorks to set the pump cylinder you are calibrating to extend in Constant Rate Independent Mode 1 at 1 ml minute Start the pump cylinder a...

Страница 99: ...on it will not be able to be zeroed Alternatively the user can compute the desired offset and enter this value into the appropriate box With this option the user can have the display show a value othe...

Страница 100: ...nformation on calculating offsets and gains see Section 10 1 3 How to Calculate an Offset and Gain in the PumpWorks User s Manual 11 7 Maintenance Reminder PumpWorks software includes a maintenance ti...

Страница 101: ...ders A and B If the leak moved from pump cylinder A to pump cylinder B then we know the problem is either the cylinder barrel or the seal that is inside of the cylinder barrel If however the leak cont...

Страница 102: ...m 180 seconds before until 30 seconds after the error occurred This data can then be viewed by switching to the Error State Capture Mode located on the Error Log menu Once in Error State Capture Mode...

Страница 103: ...pump cylinder and caused a safety pressure overpressure error This error would cause an operating pump to stop While most logged error conditions are self explanatory some are explained in additional...

Страница 104: ...d in Chapter 3 Section 3 3 Go to PumpWorks main window From the menu bar select Communications View Communication Status After a few seconds the COM Port Selection for Communication Status window appe...

Страница 105: ...solator or the pump is not working on the proper frequency Try using a different port on your computer or a different computer Incorrect Number of Bytes Received Incorrect number of byte errors can be...

Страница 106: ...o the pump controller do the following Check that the power cord is fully plugged in Check that power is available to the electric outlet Try turning the pump controller s power switch off and then ba...

Страница 107: ...ach segment that lights is a confirmation from PumpWorks that a specific aspect of the pump controller is operating correctly 1st 2nd 3rd 4th 5th 6th 7th ___ ___ ___ ___ ___ ___ ___ I I I I l I I__ I...

Страница 108: ...rmware 0 1 2 load program into RAM and initialize variables 3 4 calibrate pressure channel A to D for cylinder A and B 5 6 check and set pump cylinder location for cylinder A and B 7 all tests passed...

Страница 109: ...on 60 070 Remote Auto Start Mode enable pump not running See Section 13 6 Remote Control Interface CC Firmware Conflict was 88 prior to firmware version 60 071 The firmware that has been downloaded to...

Страница 110: ...ctive pump running See Section 13 6 Remote Control Interface rE Remote Start Enabled was AS in firmware prior to version 60 071 Remote Auto Start Mode enable pump not running See Section 13 6 Remote C...

Страница 111: ...12 4 6 Valve Problems Section 12 4 7 12 4 1 Air Supply Problems The valves on the 5000 Series Pump System need a CLEAN DRY OIL WATER FREE air supply between 85 115 psi 600 800 kPa to properly operate...

Страница 112: ...sections explain what to do if you have a fluid leak Leakage Basics Section 12 4 3 1 Leak Testing Section 12 4 3 2 Does Your Pump Have a Fluid Leak Section 12 4 3 3 Finding Your Leak Section 12 4 3 4...

Страница 113: ...uilibrium of the fluids in the pump system When a fluid is pressurized it heats up This heated fluid inside the pump cylinder then starts to cool down to the cylinder barrel temperature As it does thi...

Страница 114: ...certain fluids seal life decreases To increase the life of the seals the following can be done Pump clean fluids whenever possible Filter the fluid being pumped so there are few if any particles in th...

Страница 115: ...il water free The pilot solenoids are constructed of soft magnetic iron and can easily rust when exposed to moisture 12 4 5 Piston Motion Errors In most cases piston motion problems will cause PumpWor...

Страница 116: ...e ball screw drive may be blocked by something Motor or driver may be malfunctioning If the cylinder direction was retract then Motor or driver is malfunctioning 12 4 5 3 Piston Moves But Does Not Com...

Страница 117: ...pump cylinder Fluid is too viscous or thick to be pulled into the pump Other causes of this problem could be that the fill valve is leaking the cylinder seal is leaking the pressure transducers are cr...

Страница 118: ...ses very little air the air supply that is used MUST meet the following conditions The air must be clean and oil water free The air must be dry Moisture in the air supply will cause the pilot solenoid...

Страница 119: ...eal or it could be leaking out across the valve One way to check if a valve is leaking fluid is to swap valve A and valve B 12 5 Firmware Updates The operation of the 5000 Series Pump System is contro...

Страница 120: ...Chandler Engineering 5000 SERIES PUMP MANUAL 118 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 121: ...t These pilot solenoids are available in many different voltages however the Quizix pumps use 12 volt versions The user interface was designed with the expectation that 12 volt pilot solenoids would b...

Страница 122: ...al use for this signal would be to detect an oven door opening with a microswitch on the door 13 4 Analog Signal Input Lines A typical application could involve a pressure transducer which is supplied...

Страница 123: ...ween Pins 19 and 37 of the user interface connector The emergency stop signal can be configured to normally open or normally closed via PumpWorks For more information on using this feature please refe...

Страница 124: ...rate a device use an external power supply 13 8 Connector Pinouts The user interface connector is a standard 37 pin DB type female connector Wiring of the user interface connector is as follows User I...

Страница 125: ...er 21 12 volt power 22 12 volt power 23 12 volt power 24 12 volt power 25 12 volt power 26 12 volt power 27 12 volt power 28 Auxiliary Digital Input 2 can be used for remote start 29 Auxiliary Digital...

Страница 126: ...Chandler Engineering 5000 SERIES PUMP MANUAL 124 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 127: ...125 Appendix A A Declaration of Conformity is found on the following page...

Страница 128: ...uency Emissions EN50011 CISPR11 Conducted Emissions Class A Radiated Emissions Class A EN 61000 3 2 Harmonic Current Emissions Class A EN 61000 3 3 Voltage Fluctuation Flicker EN 61326 1 Immunity EN 6...

Страница 129: ...hat is delivering fluid to or receiving fluid from a user s experiment The deliver valve must be open and the fill valve closed active wash area A wash area with both internal and external o rings ins...

Страница 130: ...you Normal atmospheric pressure is about 1 bar or 14 7 psi Autoclave speedbite fitting A 1 8 tube fitting made by Autoclave Inc which is used for sealing high pressure fluids Autoclave speedbite fitti...

Страница 131: ...w and the mechanical parts which support the ball nut and ball screw such as the flexure and ball nut flange ball screw The ball screw has threads on which the ball nut turns Together the ball nut and...

Страница 132: ...r used to display information about that pump cylinder in the PumpWorks software communications port The serial USB data cable from your USB serial expander isolator plugs into the serial USB communic...

Страница 133: ...ows power going to the controller to be turned on or off controller serial number Located on the rear panel This tells you the version of the controller hardware you are using controller side panels T...

Страница 134: ...will be able to assist you in resolving any problems that might occur deburr To deburr is to remove any sharp edges or corners default The default option is a pre set value chosen by PumpWorks when th...

Страница 135: ...top pumping if the pressure transducer voltage drops below a factory preset level display units and precisions This PumpWorks software window allows you to choose the unit of measure to use when displ...

Страница 136: ...requires the user to take action to resolve it before the pump system can be operated again error log This PumpWorks software feature is a time record of the errors that have happened to a pump system...

Страница 137: ...hrough different parts of the pump system fluid plumbing This consists of fluid tubing tees ferrules and nuts fuse An electrical safety device containing an element that protects an electric circuit b...

Страница 138: ...ns that a pump cylinder is operating and the piston is extending at zero speed When the rate becomes higher than zero nonzero the piston will extend holding retract This PumpWorks software motion stat...

Страница 139: ...rate cycled A single cylinder cycles between delivering and refilling Continuous flow is approximated by automatically refilling after each delivery stroke and then restarting fluid delivery independ...

Страница 140: ...nents or smaller parts that make up a mechanical assembly of the pump metal ferrules Metal compression rings used to attach Teflon tubing to air actuated valves in high temperature systems microswitch...

Страница 141: ...portion of the motor that rotates motor shaft key This part keeps the Harmonic Drive from turning when the motor shaft rotates not inst not installed This message will appear in the motion status fiel...

Страница 142: ...livering or receiving fluid paired constant pressure delivery The fluid pressure for the active pump cylinder remains the same at a user selected value To accomplish this the fluid delivery rate of th...

Страница 143: ...lenoids pilot solenoid manifold and air tubing and fittings piston A cylindrical rod used to displace fluid in the cylinder barrel piston carriage This is a metal part with a cut out area to support t...

Страница 144: ...gnal is sent to the pump controller for conversion and display as a number pressure transducer cable The cable that goes from the pressure transducer to the controller pressure transducer calibration...

Страница 145: ...a which supports a pump cylinder on stand mounted pump systems pump housing The main mechanical body which covers or houses the working parts of the pump cylinder quizix erl The name of a computer fil...

Страница 146: ...time using this button residue A deposit that remains on a surface after fluid has been removed retaining fingers A mechanical part which holds a pump cylinder into the cylinder support block on a pu...

Страница 147: ...the safety rupture disk schematic A drawing of electrical or fluid connections scroll The main window of the PumpWorks software has a left and right arrow in a bar along the bottom of the window This...

Страница 148: ...is in the process of retracting in order to achieve the desired pressure set direction This is used in independent operating mode to instruct a specific pump cylinder to either extract or retract set...

Страница 149: ...s are being operated in a continuous flow delivery mode the cylinder that is filling with fluid and pre pressurizing is the standby pump cylinder The deliver valve of the standby pump cylinder is alwa...

Страница 150: ...s PumpWorks software allows you to provide your own column headings or titles for you Data Log torque A turning or twisting force torque wrench A wrench that has a gauge built into it which allows the...

Страница 151: ...the pilot solenoids valve cable extension This is an extension that can be added to the valve cable to allow the pilot solenoids to be located a longer distance from the controller voltage setting The...

Страница 152: ...Chandler Engineering 5000 SERIES PUMP MANUAL 150 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 153: ...66 Extension Cables 22 72 Fluid 26 59 Motor Cable 26 41 65 Pilot Solenoids 57 Power 42 66 Pressure Transducers 59 RS 232 Serial 66 Sensing 33 Sensor Cable 26 41 65 System Cables 65 Transducer and Valv...

Страница 154: ...nd 10 11 22 Transducers 62 Tubing 62 Valves and Pilot Solenoids 22 63 Immediate Error See Errors and Warnings Immediate Errors Labeling 33 Leaks Air 109 Fluid 110 Testing 111 Liquid Filling the Pump S...

Страница 155: ...solator 44 Side Rails and Rollers 50 Spare Parts Kit 73 Stepper Motor 49 Support Stand 10 Tools 73 Transducers See Pressure Transducers Troubleshooting 99 Air Supply 109 Basics 99 Error and Warning Me...

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