Chapter 3
SYSTEM CHECKOUT
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3
SYSTEM CHECKOUT
This chapter provides important safety checkout procedures designed to help ensure the safe operation
of your 5000 Series Pump System.
IMPORTANT
The safety procedures are essential to safe operation of the Quizix pump
system. It is strongly recommended that you follow them carefully.
Because of the extremely high pressures achieved by Quizix pumps, the importance of these safety
measures cannot be overemphasized. If they are followed, the 5000 Series Pump System is designed to
operate safely. However, as with most machinery, system safety depends on following proper operating
procedures. Carelessness can be dangerous!
It is also strongly recommended that you follow these checks and procedures in each of the following
situations:
•
When the pump system is first received from Chandler Engineering.
Although all systems are carefully checked before shipment, it is necessary to ensure
that no damage occurred during shipment.
•
After any changes are made to any of the components or plumbing.
That is, after moving the system, reconfiguring it, or making any other adjustments
that require you to disconnect and then reconnect the cables or plumbing.
•
If the system has not been operated for more than one month.
3.1 Verification of All Cable and Plumbing
Connections:Connection Verification
It is absolutely essential that all cable and plumbing connections are made correctly. The system can
seriously malfunction if cables are switched or tubing is connected improperly.
For example, on the CMD-5000 Dual Controller Driver, if the motor cable from cylinder A is plugged
into the connector for cylinder B and the cable for cylinder B is plugged into the connector for cylinder
A, the system will not operate properly. It could generate high pressures, resulting in the rupture of the
safety burst disk.
As another example, if the valve cable strand labeled #5 were plugged into solenoid #6, the system
would not operate properly. Only a careful and thorough visual check can prevent this situation.
PumpWorks software can detect if all cables are connected, but it cannot determine if they are connected
in the right places. Use the cable connection checklist shown in Section 3.1.1. This is the most basic
and most important checkout. All plumbing and cables are labeled, and many are color–coded.
IMPORTANT
It is strongly recommended that you carefully double
–
check all cable and tubing
connections each time you disconnect and then reconnect them.
Содержание Ametek Quizix 5000 Series
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