Chandler Engineering Ametek Quizix 5000 Series, Руководство пользователя

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Chandler Engineering
5000 SERIES PUMP MANUAL
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3.1.1 Connection Checklist
The purpose of this safety check is to make sure that all the cables and tubing are connected in the
right places. The system can seriously malfunction if the cables are switched or tubing is connected
improperly.
1. Motor Cables – from Pump Cylinder to CMD-5000 Dual Controller Driver
Make sure each motor cable is plugged into the correct connector for that cylinder.
For a 4-cylinder system, connect cylinder 1A into the receptacle labeled “Cylinder A”
on the
first CMD-5000; connect cylinder 1B into the “Cylinder B” receptacle;
connect cylinder 2A into the receptacle labeled “Cylinder A” on the
second CMD-
5000; and connect cylinder 2B into the receptacle labeled “Cylinder B”.
2. Sensor Cables - from Pump Cylinder to CMD-5000 Dual Controller Driver
Make sure each sensor cable is plugged into the correct connector for that pump
cylinder.
The sensor cables follow the same pattern as the motor cables.
3. Transducer & Valve Cables– from CMD-5000 Dual Controller Driver to
Transducers and Pilot Solenoid Manifold
Make sure each numbered cable branch is plugged into the transducers and pilot
solenoids with the same number. For example, cable branch 1 into pilot solenoid 1.
Also make sure each numbered cable branch is plugged into the pressure transducer
with the same number. For example, cable branch A into pressure transducer A
mounted on pump cylinder A.
4. Data Link Cable - From the Pump Controller to the USB/Serial
Expander/Isolator
Make sure the data link cable from the pump controller is connected to Port A of the
USB/serial expander/isolator. If you have two pump controllers, the second one’s
data cable should be connected to Port B.
5. RS–232 Cable or USB cable – from USB/Serial Expander/Isolator to Computer
6. Color–coded Air Tubing–from Pilot Solenoids to Valves
At both the solenoid end and the valve end, check to ensure that the tubing color
matches the color on the fitting. For example, the orange solenoid fitting should contain
orange tubing and the orange tubing should be plugged into an orange–labeled valve
fitting. On 4-cylinder systems, each color is used twice. The colors used on pump
cylinder 1A are used again on pump cylinder 2A. The colors used on pump cylinder
1B are used again on pump cylinder 2B. The air tubing connected to cylinders 2A and
2B will have a black band in addition to the color used on the air tubing connect to
cylinders 1A and 1B.
7. Fluid Tubing
Make sure the tubing from the center port of each valve goes to a safety rupture disk
holder and then into the top hole on the end of the cylinder barrel. The tubing from the
transducer connects to the lower fitting on the end of the cylinder barrel. (For Q5000
cylinders, one port on the cylinder barrel connects to a cross, onto which, a safety
rupture disk and transducer should be connected.) Trace all tubing connections to make
sure the plumbing is complete and fittings are properly tightened. Connect tubing to