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Challenge 99100, Инструкция и каталог запасных частей

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SPARTAN 120

SPARTAN 120

SPARTAN 120

SPARTAN 120

BENCH TOP CUTTER

Sold and Serviced by

The Challenge Machinery Company

6125 Norton Center Drive

Norton Shores, MI  49441-6081 USA

ChallengeMachinery.com

Serial Numbers 99100 & Up

I

NSTRUCTION AND

P

ARTS 

M

ANUAL

 

 

 

 

 

 

NOTICE: UNSUPPORTED PRODUCT! 

NO TECHNICAL SUPPORT AVAILABLE!

 

NO REPAIR PARTS AVAILABLE! 

 

 

Содержание 99100

Страница 1: ...ation to any Challenge product is not authorized by The Challenge Machinery Company The availability of these manuals is solely for the purpose of providing reference information for the products This...

Страница 2: ...ld and Serviced by The Challenge Machinery Company 6125 Norton Center Drive Norton Shores MI 49441 6081 USA ChallengeMachinery com Serial Numbers 99100 Up INSTRUCTION AND PARTS MANUAL NOTICE UNSUPPORT...

Страница 3: ...is manual Also be sure to fill out the warranty card accompanying this manual and return it DIRECTLY TO CHALLENGE If you bought a used machine it is important to have the following information on reco...

Страница 4: ...ustment 16 7 1 6 Backgauge Preset Position Adjustment 16 7 2 Hydraulic System 16 7 2 1 Hydraulic Fluid Check 16 7 2 2 Replacing Hydraulic Fluid 17 7 2 3 Hydraulic Fluid Compatibility List 18 7 2 4 Oil...

Страница 5: ...ematic 35 8 2 2 EE 2895 Rev B Panel Assembly Electrical Controls 36 8 2 3 EE 2895 Panel Assembly Electrical Controls Parts List 37 8 2 4 S 1781 85 Fuse Replacement Label 38 8 3 Hydraulic 39 8 3 1 H 54...

Страница 6: ...orming maintenance See Section 2 2 Power Lockout Procedure Observe all caution labels on this machine Be extremely careful when handling knives Always use the guarded knife lifter provided in the tool...

Страница 7: ...is symbol If this label is lost from the machine it should be replaced The item number and location of this label can be found in section 8 1 11 Main Assembly Finish and Parts List SHOCK HAZARD Discon...

Страница 8: ...des 41121 Felt Washer 4 5064 Cut Stick Hook 1 W 107 7 32 Hex T Wrench 1 W 137 5 32 Hex Wrench 1 W 141 1 8 Hex Wrench 1 36134 Pocket Pull Handle 4 E 889 35 1 Amp Slo Blo Fuse 1 E 889 32 10 Amp Slo Blo...

Страница 9: ...kN Clamping Force 785 lbs 3 5 kN Overall Height 22 4 in 56 8 cm Overall Width 23 5 in 59 7 cm Overall Length 34 4 in 87 4 cm Net Weight 230 lbs 104 kg Shipping Weight 250 lbs 113 kg Miscellaneous Spe...

Страница 10: ...create a tipping hazard If a stand is required purchase a Challenge stand P N 35470 Make sure to install the 4 screws from the tool kit into the top of the stand to prevent the machine from being pus...

Страница 11: ...lock the backgauge in position 6 3 Load Paper Lift the front hood and jog the stock against the backgauge Challenge recommends centering the stock on the backgauge to ensure square cutting The side g...

Страница 12: ...lot pull the remaining portion out of the slot by hand 3 Rotate or flip the stick until a new surface is oriented such that it would lie under the knife when reinserted into the slot 4 If all surfaces...

Страница 13: ...the express understanding that they are to replace parts found missing or no longer serviceable on equipment designed and or manufactured at Challenge The Challenge Machinery Company assumes no liabi...

Страница 14: ...ng screws lift the top cover straight up until it clears the frame plate inside Set aside the top cover and mounting screws 3 Brush high pressure grease onto the exposed knife bar and knife bar bearin...

Страница 15: ...nging the Knife As the knife wears the quality of cut decreases The knife cannot be reground It must be replaced with a new one Disconnect main power See Section 2 2 Power Lockout Procedure Even worn...

Страница 16: ...nd place the new knife and scabbard on the tabletop The top of the knife should face the knife bar 3 Remove the scabbard screws 4 Place all fingers on the top edge of the scabbard and thumbs in the ta...

Страница 17: ...up position Do not over tighten the plunger Over tightening the plunger will cause undue wear 7 1 6 Backgauge Preset Position Adjustment Use the following instructions to set the forward backgauge li...

Страница 18: ...S 1991 3 See Section 7 2 3 for a compatibility list DO NOT OVERFILL 6 Screw the filler cap back into the reservoir and replace all covers 7 2 2 Replacing Hydraulic Fluid The hydraulic fluid should be...

Страница 19: ...s 4 If the replacement washers do not have a cut in them then cut through one side of each allowing them to be opened and fit onto the cylinder rod 5 Wipe any obvious leakage from the cylinder and kni...

Страница 20: ...7 0 Appendix A Maintenance Guide 19 NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 21: ...8 0 Appendix B Parts List 20 8 0 Appendix B Parts List 8 1 Mechanical 8 1 1 Main Assembly Arch Cover Hood NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 22: ...8 0 Appendix B Parts List 21 8 1 2 Main Assembly Arch Cover Hood Parts List NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 23: ...8 0 Appendix B Parts List 22 8 1 3 Main Assembly Frame Front View NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 24: ...8 0 Appendix B Parts List 23 8 1 4 Main Assembly Frame Front View Parts List NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 25: ...8 0 Appendix B Parts List 24 8 1 5 Main Assembly Frame Rear View NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 26: ...8 0 Appendix B Parts List 25 8 1 6 Main Assembly Frame Rear View Parts List NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 27: ...8 0 Appendix B Parts List 26 8 1 7 Main Assembly Base NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 28: ...8 0 Appendix B Parts List 27 8 1 8 Main Assembly Base Parts List NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 29: ...8 0 Appendix B Parts List 28 8 1 9 Main Assembly Lead screw and Table NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 30: ...8 0 Appendix B Parts List 29 8 1 10 Main Assembly Lead screw and Table Parts List NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 31: ...8 0 Appendix B Parts List 30 8 1 11 Main Assembly Finish and Parts List NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 32: ...8 0 Appendix B Parts List 31 8 1 12 Main Assembly Controls NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 33: ...8 0 Appendix B Parts List 32 8 1 13 50025 Bell Crank Assembly NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 34: ...8 0 Appendix B Parts List 33 8 1 14 50025 Bell Crank Assembly Parts List NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 35: ...8 0 Appendix B Parts List 34 NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 36: ...8 0 Appendix B Parts List 35 8 2 Electrical 8 2 1 E 2896 Basic Machine Schematic NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 37: ...8 0 Appendix B Parts List 36 8 2 2 EE 2895 Rev B Panel Assembly Electrical Controls NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 38: ...8 0 Appendix B Parts List 37 8 2 3 EE 2895 Panel Assembly Electrical Controls Parts List NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 39: ...8 0 Appendix B Parts List 38 8 2 4 S 1781 85 Fuse Replacement Label NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 40: ...8 0 Appendix B Parts List 39 8 3 Hydraulic 8 3 1 H 549 Hydraulic Schematic NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 41: ...List 40 8 3 2 H 549 and H 549 1 Hydraulic Power Unit The parts listed on this drawing replace parts for both the 60 Hz and 50 Hz models NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO RE...

Страница 42: ...d Check b The wall outlet may not have sufficient power if other equipment is operating on the same line Try another outlet on a different line c The knife may be dull Change the knife See Section 8 1...

Страница 43: ...11 16 17 5 mm thick piece of material underneath the center of the clear cover at the front edge of the front table 7 Lift the hood all the way up then bring it down to rest on the 11 16 thick materia...

Страница 44: ...NOTES NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

Страница 45: ...Copyright 2000 2006 by The Challenge Machinery Company F 120 NOTICE UNSUPPORTED PRODUCT NO TECHNICAL SUPPORT AVAILABLE NO REPAIR PARTS AVAILABLE...

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