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TURBT-C-04-2019-v.1.12-eng

Description and using of boiler control unit

TECHNICAL INSTRUCTIONS

BioTec-C

HEATING  TECHNIQUE

Centrometal d.o.o.

 - Glavna 12, 40306 Macinec, Croatia, tel: +385 40 372 600, fax: +385 40 372 611

THE FIRST START-UP MUST BE DONE BY AUTHORIZED PERSON
OTHERWISE PRODUCT WARRANTY IS NOT VALID

Содержание BioTec-C

Страница 1: ...f boiler control unit TECHNICAL INSTRUCTIONS BioTec C HEATING TECHNIQUE Centrometal d o o Glavna 12 40306 Macinec Croatia tel 385 40 372 600 fax 385 40 372 611 THE FIRST START UP MUST BE DONE BY AUTHORIZED PERSON OTHERWISE PRODUCT WARRANTY IS NOT VALID ...

Страница 2: ...NS 3 0 USING THE BOILER 3 1 BOILER WORKING STAGES 3 1 1 S STAGE IGNITION 3 1 2 C STAGE BOILER STABILISATION 3 1 3 D 1 STAGE BOILER WORK 3 1 4 D 2 STAGE BOILER WORK 3 1 5 PAUSE STAGE 3 1 6 OFF STAGE 3 1 7 GLW OFF STAGE 3 1 8 PF XXX STAGE 3 1 9 ERR OFF STAGE 3 1 10 W4 OFF STAGE 3 1 11 XXXS1 STAGE 3 2 VARIOUS BOILER CONDITIONS 3 2 1 PUMP P1 CONDITION 3 2 2 PUMP P2 CONDITION 3 2 3 BOILER COOLING CONDI...

Страница 3: ... gas fan symbol 12 GLOW mode symbol shown when this mode is enabled 13 Return flow temperature shown only if return flow sensor is installed and enabled or if protection valve is enabled 14 Pump P1 symbol 15 3 way mixing valve actuator symbol if configured 16 Mixing valve symbol 17 Accumulation tank lower temperature 18 DHW pump P2 symbol if configured 19 Time and date 20 DHW tank temperature if c...

Страница 4: ...n menu OPTIONS DISPLAY LANGUAGE SELECTION factory ENABLED set it to DISABLED SCREENSAVER after set time of inactivity screensaver will turn on to prevent screen burn in press any key to turn off screensaver UP LEFT button DOWN RIGHT button ESC CANCEL BACK button OK CONFIRMATION ENTER button selected submenu previous submenu next submenu boiler temperature time The main menu is used to select the d...

Страница 5: ... adjusted for 4 stages S stage ignition C stage stabilisation D 1 stage D 2 stage working stages one setting NOTE factory setting depends of boiler power example below is for 25 kW IMPORTANT flue gas fan rpm must be increased above factory setting when firing with wood with more than 30 moisture or when flue gas connection and chimney doesn t provide enough underpressure on nominal boiler power Fl...

Страница 6: ...C 105 100 100 this condition is met if option is enabled and when measured flue gas temperature in D 2 stages is lower than set flue gas temperature constantly for 900 sec Flue gas temperature GLW set the flue gas temperature for boiler shutdown when GLOW mode is enabled setting range 80 C 180 C factory setting 25 kW C 35 kW C 45 kW C 140 105 105 this condition is met if option is enabled and when...

Страница 7: ... P1 Pump P2 test working of the pump P2 Valve open test opening the valve Valve close test closing the valve NOTE this functions are always shown in this menu but will work only if they are enabled in the configuration menu 1 3 5 INSTALLATION Enter PASSWORD only authorized serviceman this menu is used for setting boiler parameters only for authorized serviceman PIN Technical instructions REGULATIO...

Страница 8: ...NGE screen with buttons change the value with button confirm it with button cancel it BYDISABLING ONE OR MORE SENSORS IN THIS MENU BOILER ENTERS INTERVENTION WORK FLUE GAS FAN RPM SENSOR DISABLED boiler will work in INTERVENTION WORK if flue gas fan is working set flue gas fan rpm is shown as in relation to max fan speed FLUE GAS TEMP SENSOR DISABLED boiler will work in INTERVENTION WORK without f...

Страница 9: ...regulation to the factory settings user or serviceman PIN must be entered 2 1 2 1 3 4 5 6 Example 1 Flue gas fan rpm sensor disabled Example 2 All sensors disabled 1 Symbol of Intervention work and number of sensors disabled 2 Flue gas fan rpm sensor disabled 3 Flue gas temp sensor disabled next to disabled sensor symbol is shown history of disabled enabled sensors is shown in the Operation Error ...

Страница 10: ...INFO in this menu boiler model power and firmware version is shown 1 3 6 6 SAVE in this menu boiler settings can be saved 1 Fan min 2 Pump P1 min 3 Low return temp min 4 Powerfails during running 5 16 Counters 5 16 Save Info Counters model power firmware Technical instructions REGULATION BioTec C ...

Страница 11: ...lation tank 3 Return flow protection 3 way mixing valve with actuator 60 C RECOMMENDED 4 Return flow protection 3 way thermic valve 60 C VTC 531 LTC 261 271 Laddomat 21 5 Expansion vessel for closed systems min 10 of the total volume of installation 6 Safety airvent unit 7 Thermal safety valve 8 Pump P1 boiler pump 9 Accumulation tank sensor upper 10 Accumulation tank sensor lower 11 Return flow s...

Страница 12: ...ion vessel for closed systems min 10 of the total volume of installation 7 Safety airvent unit 8 Thermal safety valve 9 Pump P1 boiler pump 10 Pump P2 DHW pump 11 Accumulation tank sensor upper 12 Accumulation tank sensor lower 13 Return flow sensor 14 DHW tank sensor 2 bar 5 7 9 11 12 3 14 10 1 6 8 OK ESC 1 return flow protection with 3 way mixing valve with actuator and return flow temp sensor r...

Страница 13: ...configuration boiler accumulation tank return flow sensor Boiler configurations can be set in the Installation Configuration menu only authorized serviceman PIN Configuration boiler accumulation tank protection valve return flow sensor DHW Configuration boiler accumulation tank return flow sensor DHW Configuration boiler accumulation tank without return flow sensor DHW OPTIONS DHW enabled Protecti...

Страница 14: ...ood to cover wood logs below 6 height of fine chopped wood layer must conform a approx height of first row of wood logs 7 cover the fine chopped wood with crumped paper use enough crumpled paper to cover fine chopped wood detail B 8 place the wood logs on crumpled paper 9 fill the fuel loading chamber with wood logs detail C 10 close upper and lower doors 11 leave middle door opened 12 ignite the ...

Страница 15: ...tton turn switch on the screen to START and press OK button Regulation enters S stage start stage and flue gas fan start to work 2 CONTINUE WITH BURNING PROCESS 1 on control panel press OK button on screen START STOPswitch with OFF position will appear press right button to switch it to STARTposition and confirm it with OK button regulation will enter S stage start stage and flue gas fan start to ...

Страница 16: ...mains until boiler temp falls down for set boiler difference When boiler temp falls down for set difference boiler enters C stage stabilisation stage In this stage regulation doesn t monitor flue gas temp for OFF and GLW OFF GLOW mode ON conditions 3 1 6 OFF STAGE If GLW OFF mode is disabled and conditions below are met boiler enters OFF stage Flue gas temperature OFF set the flue gas temperature ...

Страница 17: ...tarts after reaching demand from boiler diference set boiler temp boiler difference with C stage stabilisation Every working stage after power supply off on has next to working stage name and designation added designation of power supply failure return PF PF xxxx PF power failure power return xxxx one of stages described above for example PF D2 Appears after a power off power on in case of power s...

Страница 18: ...ACCORDING TOTHE FUEL USED AND BOILER FLUE GAS PASSAGES CONDITION HOW CLEAN DIRTY BOILER IS 3 2 3 BOILER COOLING CONDITION Condition for BOILER COOLING activation if boiler temperature reaches 92 C pump P1 is started and 3 way mixing valve is open to 100 regardless of the demand to cool down the boiler 3 2 2 PUMP P2 CONDITION Conditions for PUMPP2 DWH pump P2 is working when accumulation tank tempe...

Страница 19: ...e is lower than 70 C Unscrew and remove safety thermostat cover detail A Press button for safety thermostat re start detail B After pressing button for re start safety thermostat error will be removed and boiler will be ready for work Boiler start must be done like is described in point Ignition It s necessary to give more attention on boiler work especially filling accumulation tank with energy I...

Страница 20: ...ccurances e g enabled disabled some sensor History of errors warnings and informations can be seen under Main menu Operation History Error Boiler status boiler sensor error ERROR E 01 CAN T WORK ERR OFF stage What to do Possible causes Press OK button to confirm error Contact authorized serviceman Authorized serviceman can check connection between mainboard and boiler sensor Replace boiler sensor ...

Страница 21: ...lace flue gas sensor User or authorized serviceman can DISABLE flue gas sensor USER SERVICEMAN PIN BOILER INTERVENTION WORK Interruption on el connections between mainboard and flue gas sensor Broken flue gas sensor Broken sensor input on mainboard WORKS DHW pump can t works On boiler screen error is shown but boiler continues to work normaly Info screen about this error can be remove by pressing ...

Страница 22: ...07 WORKS What to do Possible causes Press OK button to confirm error Contact authorized serviceman Authorized serviceman can check connection between mainboard and buffer tank lower sensor Replace buffer tank lower sensor User or authorized serviceman can disable buffer tank upper sensor USER SERVICEMAN PIN BOILER INTERVENTION WORK Interruption on el connections between mainboard and buffer tank l...

Страница 23: ...ntact authorized serviceman Activation of the safety thermostat due to boiler overheating Error Boiler status unknown boiler power ERROR E 10 What to do Possible causes Contact authorized serviceman Check if code key is installed Install correct code key Missing boiler code key Error Boiler status wrong boiler power ERROR E 11 What to do Possible causes Contact authorized serviceman Install correc...

Страница 24: ...S NORMAL What to do Possible causes Boiler work normal Set date and time important for time tables Replace the battery Date and time is not set Battery is empty Error Boiler status low return temperature WARNING W 03 WORKS NORMAL What to do Possible causes Check possition of the return line sensor Contact authorized serviceman Authorized serviceman can check el connection between mainboard and act...

Страница 25: ...Buffer tank up sensor disabled I 06 Buffer tank down sensor disabled I 07 RPM sensor enabled I 08 Flue gas sensor enabled I 09 DHW sensor enabled I 10 Return sensor enabled I 11 Buffer tank up sensor enabled I 12 Buffer tank down sensor enabled Informations I XX are messages about various sensors change disable enable 5 3 INFORMATIONS Automatic actions if meassured flue gas temp reaches 250 C flue...

Страница 26: ...he return flow temperature always has to be over 60 C This can be reached by obligatory connection of the 3 way mixing valve with actuator and return flow sensor 60 C recommended or 3 way thermic valve ESBE VTC 512 60 C VTC 531 60 C LTC 141 60 C Laddomat 21 63 C which keeps return flow temp to the boiler min 60 C The connection of CAS water accumulation tanks is obligatory It is recommended to con...

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