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3.6)  JOINT BAR POSITIONING GAUGES
Positioning gauges MRF-Y... for drilling joint bar 
holes at pre-defi ned distances between rail end 
and holes center lines.

  

 

2 21/32"   

7 1/4" 

 

5 1/2" 

 

 
  

 

  3 1/2"   

  6" 

 

  6"

  

 

2 21/32"   

7 1/4" 

 

5 1/2" 

 

 

  3 1/2"   

4 3/4" 

 

4 3/4"

  

 

2 23/32"   

  6" 

 

  7"

 

 

3 1/2" 

 

  6" 

 

  6"

  

 

    3" 

 

  6" 

 

  -

 

 

2 7/16"   

  5" 

 

  -

 

 

 

 

 

  

 

2 7/16"   

  7" 

 

  - 

 

 

 

  

 

 2 3/8"   

  7" 

 

  -

 

 

 

 

 2 3/4"   

6 3/4" 

 

6 3/4"

 

 

2 11/16"   

5 1/2" 

 

5 1/2"

 

 

 3 1/2"   

  6" 

 

  6"

POSITIONING 

GAUGE

           

A            

      B      

   C

MRF Y10

MRF Y11

MRF Y12

MRF Y13 

MRF Y14

MRF Y15 

MRF Y16C

MRF Y10:  suitable for drilling the following rails 100 ARA-B, 115 and 119 LB RE
MRF Y11:  suitable for drilling the following rails 100 ARA-B, 105 DL&W
MRF Y12:  suitable for drilling the following rails 115, 119, 132, 136, 140 LB RE, 130 and 155 PS
MRF Y13:  suitable for drilling the following rails 80, 90 LB ASCE and 100 ARA-A
MRF Y14:  suitable for drilling the  85 LB ASCE rail
MRF Y15:  suitable for drilling the 130 LB RE and 136 LE.VAL rails 
MRF Y:  

universal positioning gauge for all rail sizes

  Note: other positioning gauge sizes available upon request.

A

C

R

R

RAIL END

B

APPENDIX  “B”

Air noise (DIRECTIVE 2006/42/EC, Annexe 1, point 1.7.4.2, letter "u"):

  The continuous equivalent weighted level (A)

  of noise pressure at the working place L

pA

 is equal to ................................. 85,8 dB (A)

–  The maximum value of instantaneous weighted noise 

  pressure C at the working place L

pCPeak 

is lower than ....................................130 dB (C)

–  The level of noise force produced by the machine L

WA

 

  is equal to..................................................................................................... 96,6 dB (A)

Protection of operators against risksof exposure to noise during work.

Cembre

 drills type LD-2EY are designed and constructed according to EEC directives 

80/1107 and 86/188 relating to the protection of operators against risks arising from ex-

posure to chemical, physical and biological agents during work, and with particular regard 

to the risk of exposure to noise.

This has enabled a range of drills to be manufactured for drilling rails and track equipment, 

at reduced noise levels.

The degree of exposure of an operator to noise produced from this equipment depends 

on the duration of the loading times and the intervals between exposures, and fi nally on 

the number of holes made within the space of one working day.

For example, an operator using the drill correctly for making holes 19 mm in diam., with 

a type RCV 190 broach cutter on rails classifi ed as UIC 60, quality 900, producing up to 

400 holes/day, the daily personal exposure to noise, due solely to the use of the drill, is 

less than 80 dB (A); under similar conditions producing 700 holes/day, the daily exposure 

to noise would be 82.1 dB(A).

Since noise levels vary according to the many different operating conditions, 

Cembre

 

engineers are available to give further details on the correct use of the drills.

Risks due to vibration (Directive 2006/42/EC, Annexe 1, point 2.2.1.1).

The weighted root mean square acceleration value to which the arms of an operator are 

subjected when using the drill machine does not exceed 2,5 m/s

2

.

HOLES DISTANCES

Содержание LD-2ENY

Страница 1: ...nce T l 01 60 49 11 90 Fax 01 60 49 29 10 B P 37 91421 Morangis C dex E mail info cembre fr www cembre fr Cembre Espa a S L Calle Verano 6 y 8 P I Las Monjas 28850 Torrej n de Ardoz Madrid Espa a Tel...

Страница 2: ...neral characteristics 2 2 Accessories supplied with the rail drill 3 3 Optional accessories to be ordered separately 4 4 Type SR5000 coolant unit 10 5 Spindle advancing lever 12 6 Preparing the rail d...

Страница 3: ...e page 28 RAIL DRILL TYPE LD 2ENY NOTES ATTENTION Before using the rail drilling carefully read the instructions contained in this manual SAVE THESE INSTRUCTIONS this manual contains important safety...

Страница 4: ...ving the drilling swarf 2 8 4 7 fl oz 140 ml oil tank for the gear reduction 2 9 Type SR5000 coolant unit Accessories from pos 2 1 to pos 2 8 are included in the Kit of accessories for LD 2ENYY having...

Страница 5: ...ings complete with the TDB 6 termination Always supplied with rail drill ref LD 2EY 3 1 2 DBG GR device for clamping the rail drill in correspondance of guard rail complete with theTDB 1 termination A...

Страница 6: ...4 H FIG 27 DBG Y RAIL WEB CLAMPING DEVICE 6001154 6700524 6040421 6001155 6001156 6760378 6340612 6900314 6650144 6900348 6760222 6140082 6001775 6001751 6001756 6001754 6340160 6380310 6001150 60016...

Страница 7: ...64 100 LB RE 2 45 64 100 LB RE HF 2 45 64 100 LB PRR 2 9 32 100 LB PS 2 31 64 105 LB DY 110 LB RE 2 43 64 112 115 119 LB RE 2 7 8 122 CB 2 7 8 127 LB DY 3 1 8 130 LB RE HF A 2 3 4 130 LB RE HF 3 1 16...

Страница 8: ...WA is equal to 96 6 dB A Protection of operators against risksof exposure to noise during work Cembre drills type LD 2EY are designed and constructed according to EEC directives 80 1107 and 86 188 rel...

Страница 9: ...y of the drill clamp and correct assembly of the cutter bit Suitable lubrocooling lubrication cooling to keep the temperature of the tool low so as not to compromise the efficiency of the cutting edge...

Страница 10: ...3 8 Y included in the APED 130 included in the APED 135 165 DPE DPE included in the APED 130 DPE DPE DPE DPE DPE not required not required not required not required not required not required TST50 DB...

Страница 11: ...screw it back in the appropriate housing FIG 24 REMOVAL OF METALLIC RESIDUE 21 13 MAINTENANCE The type SR5000 coolant unit consists of a tank complete with tube and maximum pressure valve 01 fitted w...

Страница 12: ...manual external cooling when cutters are used to enlarge existing holes or when using spiral bits not de signed for automatic cooling If necessary the ARE adaptor can also be used to clean various par...

Страница 13: ...th the release pawl 39 pressed the lever is releasedfromitshubandcanrepeattheprevious travel without the spindle moving 11 STORING THE RAIL DRILL When work has been completed store the drill by procee...

Страница 14: ...rovided to insert the spiral bit if necessary rotate the spindle shaft manually and sufficiently by inserting the 4 mm male hexagon key in the appropriate intermediate gear housing in the crankcase of...

Страница 15: ...l then switched off after drilling by closing the tap FIG 20a COOLING DRILLING WITH SPIRAL BIT use only for APE do not required for APED 6 2 2 Insert into the spindle shaft the DPE spacer required to...

Страница 16: ...dfinallyrelievingthepressurein the exit phase When drilling close to raised markings on the rail the initial pressure must be extremely light until the markings disappear otherwise the cutter may be d...

Страница 17: ...drill fitted with short type broach cutter depth of cut 7 8 The drilling sequence may be started with the drill fitted with the broach cutter 6 1 positioning shoe 7 3 the drill being clamped to the r...

Страница 18: ...n the element to be drilled To position the drilling machine complete with the clamping termination 7 1 and the positioning template 7 3 suitable for the type of rail to be drilled proceed as follows...

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