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CE+T Power FLEXA 200 400/400, Руководство пользователя

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CE+T Power FLEXA 200 400/400 Скачать руководство пользователя страница 40

8. Flexa / SBP module and Fan replacement

8.1  Flexa / SBP module replacement

Caution:

Before sliding the module into the cabinet, make sure nothing is blocking the module such as objects, Catena wires 
and other wires.

Step 1. 

Place the module in the cabinet.

Step 2. 

Using the front handle, slide in firmly until the module is properly engaged.

Place the module

Slide in Firmly

40 

– Flexa 200 - 400/400 – User Manual – v1.0

Flexa / SBP module and Fan replacement

Содержание FLEXA 200 400/400

Страница 1: ...ucts presented are protected by several international patents and trademarks Address CE T S a Rue du Charbonnage 12 B 4020 Wandre Belgium www cet power com info cet power com SELECTIVITY Adapted respo...

Страница 2: ...ng start up power 18 6 Standard Features 19 6 1 AC Input Sub menu 20 6 2 DC Battery Sub menu 20 6 3 Flexa Modules Sub menu 21 6 3 1 Flexa Modules Sub menu 21 6 4 AC Output Load Sub menu 23 6 5 SBP Mod...

Страница 3: ...tery Management with Flexa Technology and T4S 48 1 1 Introduction 48 1 2 CE T Battery charging and discharging MODE 48 ANNEXE 2 Flexa Manual Bypass MBP 52 2 1 Introduction 52 2 2 Principle of operatio...

Страница 4: ...Release Note Version Release date DD MM YYYY Modified page number Modifications 1 0 11 05 2020 First release of the Manual 4 Flexa 200 400 400 User Manual v1 0...

Страница 5: ...solution that unlike most used UPS s Maximizes the operator s applications uptime Operates with lowest OPEX Provides best protection to power disturbances Optimizes footprint Our systems are Modular...

Страница 6: ...rge MET Main Earth Terminal MBP Manual By pass MCB Miniature Circuit Breaker MCCB Molded Case Circuit Breaker CB Circuit Breaker TCP IP Transmission Control Protocol Internet Protocol USB Universal Se...

Страница 7: ...tem Please refer to the Flexa Installation manual for hardware installation and wiring information 3 2 User Interface presentation 3 2 1 Flexa 200 UPS module User Interface Output power bar graph 0 10...

Страница 8: ...t 25 load 25 50 75 100 Load Load can differ between the 3 phases in one module Load can differ in one phase in several modules Overload blinking 100 110 segment 0 25 blinking 110 1 135 segment 0 50 bl...

Страница 9: ...ANGE Manual restart Flash RED Non recoverable RED AC failure OFF external alarm AC output LEDs interface Starting up GREEN Blink AC Output OK within limits GREEN AC Output not OK out of limits ORANGE...

Страница 10: ...RED No battery connected OFF Communication LEDs interface COM OK GREEN COM ERROR Bus A or B GREEN Blink still one bus present COM ERROR Bus A B RED Blink Module and system will continue working with...

Страница 11: ...pply kit 2 x 12 Vdc T4S has 8 digital input referred to has D1 to D8 8 output relays Major Alarm Minor Alarm R3 to R8 3 temperature probes T1 to T3 T1 should used for battery 1 and T2 for battery 2 T3...

Страница 12: ...d provides functionalities such as System setting and configuration password protected System status and information display System alarms and events log file System self maintenance battery test batt...

Страница 13: ...na in the Flexa cabinet door Step 1 In the Cabinet Door make 8 x M3 holes as per the catena support sheet dimensions Step 2 Assemble the Door mount catena with the Catena support sheet using 4 x M3 St...

Страница 14: ...le controller which is connected to the Flexa 200 400 400 module system as indicated in the schematic in next page Remark Catena acts as a switch on the network Both T4S Catena need IP address as they...

Страница 15: ...15 Flexa 200 400 400 User Manual v1 0 Hardware setup 4 1 Schematic Diagram Common Input Source for Flexa with SBP MBP...

Страница 16: ...16 Flexa 200 400 400 User Manual v1 0 Hardware setup 4 2 Schematic Diagram Dual Input Source for Flexa with SBP MBP Page 1...

Страница 17: ...17 Flexa 200 400 400 User Manual v1 0 Hardware setup Page 2...

Страница 18: ...r Use the touchscreen or a laptop to connect to the system NB if you are connecting with your laptop default IP address of user interface is http 192 168 0 2 There are two access levels Basic after ve...

Страница 19: ...Modules sub menu 4 AC Output load sub menu 5 SBP Modules sub menu A click on an icon in the toolbar will give you respectively access to the event communication parameter files sub menu The main scre...

Страница 20: ...nput current y AC input Frequency y AC input Power kW 6 2 DC Battery Sub menu Battery x x 1 or 2 provide info on batteries status y BOOST ON or OFF y Battery Test ON or OFF Estimated autonomy and info...

Страница 21: ...in the system A green indicates an installed and running module An orange indicates an installed but in recoverable error module A red indicates an installed but in non recoverable error module A grey...

Страница 22: ...n fan is replaced in the module the alarm fan replaced should be cleared by clicking this icon Module can be switched off by software by clicking this icon The current state on or off of the module is...

Страница 23: ...Power Factor 6 5 SBP Modules Sub menu NB This sub menu is accessible only when there is at least one SBP installed in the system Provides SBP module info y Number of module installed Maximum number of...

Страница 24: ...must be uninstalled by clicking that icon When fan is replaced in the module the alarm fan replaced should be cleared by clicking this icon Fan life expected remaining days are shown below this icon...

Страница 25: ...ng while LED s are active immediately Display the active event alarm present on the system y Red Major alarm y Orange Minor alarm y White No alarm Click on Log to view the history log file presented b...

Страница 26: ...ter and view all log file 7 2 Input output mapping Present the output relay mapping with possibility to test each relay with the toogle button Click and check relay chaging status with an ohmeter Note...

Страница 27: ...t format txt file y Log size limited to about 500 800 lines y Click on clear will erase the CET log file Password protected Configuration y Configuration file can be exported or imported from to the T...

Страница 28: ...ation reliability battery life duration and system autonomy 7 4 1 Monitoring NOTE Once the new parameter has been entered click save to record the data otherwise the previous value will be retained Th...

Страница 29: ...disconnect user after defined seconds y Keyboard layout Password Choose password Read the information carefully at section 5 1 page 18 Temperature sensors Allow to configure the temperature probe for...

Страница 30: ...arms Allow to enable and disable the alarms 7 4 2 Communication Network Allow to configure the LAN Network parameters Note Default IP address is 192 168 0 2 30 Flexa 200 400 400 User Manual v1 0 Toolb...

Страница 31: ...hould be on the same network as T4S Modbus You can view Modbus settings For more details refer section 11 page 46 7 4 3 Digital Input and output relay mapping Inputs Digital Input mapping mapping and...

Страница 32: ...al Input 2 is assigned to Surge protection SPD if it presents in the system Relay Label Relay label define the text that will be used for output relay Relay 1 and 2 are reserved for Major and Minor al...

Страница 33: ...r through an impulse on digital input 08 Please contact CE T if you want to know more about this functionality 7 4 4 Power parameter setting The menu Power allow to perform the setting of the system A...

Страница 34: ...nrush current when operating on Smart By pass and Manual Bypass Note The phase sequence must be respected between AC IN and AC Out Improper phase sequence might damages equipment during MBP procedure...

Страница 35: ...er cell Vdc ref the default value is described in section 7 4 5 page 37 Vref 204 2 27 463 1 V 300V Vdc low stop Vdc low transfer 20V hysteresis Vdc low start Vdc ref Vdc high start 10V hysteresis Vdc...

Страница 36: ...t Synchronization 2 Slow Synchronization 2 AC reinjection Can select either Enable or Disable Vout min ovrl too long To define the value before alarm Over Load Alarm appear Delay ovrl too long To defi...

Страница 37: ...ion of the system and might have an impact on the battery lifetime General Note Configure battery Refer to battery manufacturer for detail value y Flexa need always even number as there is middle poin...

Страница 38: ...w set volt per cell the boost will be activated or if Boost can be activate on charging current value Boost can be activate periodically Boost stop always if the duration exceed the Stop value seconds...

Страница 39: ...7 4 6 Info Info Provide information about T4S y Serial number y Software version y Interface version y Bootloader version y MAC Address 39 Flexa 200 400 400 User Manual v1 0 Toolbar...

Страница 40: ...net make sure nothing is blocking the module such as objects Catena wires and other wires Step 1 Place the module in the cabinet Step 2 Using the front handle slide in firmly until the module is prope...

Страница 41: ...the Fan wires from the terminal in the module 6 Remove the Synoptic Board and Mylar sheet from the Flexa Fan Kit by unscrewing the four screws Figure 4 Remove Synoptic Board Figure 3 Disconnect the fa...

Страница 42: ...rent limit 0 1000 C10 5 Battery capacity 5 Battery in discharge 315 490 430 Vdc Battery Low 1 alarm 315 490 360 Vdc Battery Low high 315 490 340 Vdc System Saturation alarm 0 100 80 Equalize Timeout 0...

Страница 43: ...nterface IP Internet Protocol LCD Liquid crystal display LED Light emitting diode LVA Low voltage alarm LVC Low voltage connect LVD Low voltage disconnect MAC Media Access Control p e MAC address MIB...

Страница 44: ...e system will have 3 input lines one for each phase Meaning of output lines output lines are AC output groups as existing in T4S web interface The following features of UPS MIB are not implemented in...

Страница 45: ...n user name is required NoPriv user This user is authenticated but there is no encryption Authentication protocol MD5 or SHA must be selected Authentication password must be configured Priv user This...

Страница 46: ...ly for monitoring purposes 11 1 Physical Connection To get access to the ModBus the RJ45 labeled RS485 on T4S monitoring unit should be connected RJ45 pinout is as follow Note The colour of wires is i...

Страница 47: ...00 115200 or 460800 Default is 19200 Parity can be none even or odd Default is even Stop bits can be 1 or 2 Default is 1 Configuration is applied once save button is clicked Table version parameters e...

Страница 48: ...amentally elongates the battery s life or more correctly prevents premature failure TSI technology provide those features higher current levels reduce recharge times assuming the battery can accept ch...

Страница 49: ...always active will stop the MODE1 after the duration Note If MODE1 stop based on duration before the Stop current reached an alarm will be generated as the battery need to be checked Trig Start Perio...

Страница 50: ...get reliable information on the battery conditions and capacity It is recommended to perform periodic test of the battery but more important to perform those test in the same conditions in order to o...

Страница 51: ...y voltage Battery current Bat Temperature END BAT TEST date Time VBAT Temp Success FAIL START BAT x DISH data and time FIN BAT x DISH data and time For every delta of 1VDC record of Date in seconds Ba...

Страница 52: ...ent 2 2 Principle of operation The manual by pass MBP is a make before break Bypass manual switch The MBP can be in 3 position mode OFF or NORMAL The MBP is not engaged OFF and the USP normally feeds...

Страница 53: ...up and synchronize with the AC input The user should not keep the Bypass in the INTERIM position BY PASS mode or ON S1 is closed S2 and S3 are open 2 3 Presentation The Manual By pass can be provided...

Страница 54: ...indicating that the MBP is engaged Aux 1 From AC input switch and Aux 2 from the by pass SWITCH Switch OFF the Flexa modules once the MBP is engaged Allow the Flexa modules to switch ON when the MBP...

Страница 55: ...ovide unconditioned power to the load by returning to ECO mode feeding the load through SBP in AC to AC 2 ECO Mode The priority is given to the SBP while Flexa are in support mode If the SBP AC input...

Страница 56: ...P in ECO mode exceed the Flexa installed power In this eventuality the system will be blocked in ECO mode and prevent any transfer The return from Flexa mode to ECO will be automatic once the SBP AC i...

Страница 57: ...y see above paragraph the walk in mode duration is used instead of the eco mode delay No walk in mode is implemented when Flexa and SBP are not on the same AC source ECO mode Operating zone 3 3 SBP LE...

Страница 58: ...alarm is present on all Flexas Each alarm has a priority level The level can be disabled event minor major If the level can be configured in user interface then it is marked as mappable please refers...

Страница 59: ...4 Mappable The digital input 4 is active NO or NC depending of the configuration 240 DigIn 5 Mappable The digital input 5 is active NO or NC depending of the configuration 241 DigIn 6 Mappable The di...

Страница 60: ...voltage has reach the settable end of autonomy level 520 Low capacity pre Minor Battery capacity is in pre alarm condition 521 Low capacity Minor Battery capacity is in alarm condition 522 No more aut...

Страница 61: ...1 discharge Major 635 Battery 2 discharge Major 636 Battery 1 low Major 637 Battery 2 low Major 638 Digital input 1 Event 639 Digital input 2 Event 640 Digital input 3 Event 641 Digital input 4 Event...

Страница 62: ...Major 737 AC out 2 overload Major 738 AC out 2 redundancy lost Event 739 AC out 2 redundancy 1 lost Event 740 AC out 2 saturated Minor 745 AC out 1 manual off Event 746 AC out 2 manual off Event 747...

Страница 63: ...manually ON OFF switch 113 BUS com fail Minor Too many missing bus frames 114 Bus A fail Minor Sync tops reception issue on bus A com lost 115 Bus B fail Minor Sync tops reception issue on bus B com l...

Страница 64: ...o many not ready fault from DC drivers over some time 138 Not defined 43 139 Not defined 44 140 Not defined 45 141 Not defined 46 142 Not defined 47 143 Not defined 48 144 Source too low transferred M...

Страница 65: ...temperature 163 Temperature sensor fail Minor Communication with temperature probe was lost 164 Auto calib error Minor Error during auto calibration of current offsets 165 Impedance Too High Minor AC...

Страница 66: ...4 SBP Vres absent Minor SBP Fast alarm when SBP source V is no longer present 185 SBP Source V too low stop Minor SBP source V is under output stop threshold 186 SBP Source V too high stop Minor SBP s...

Страница 67: ...will try to keep the voltage at an acceptable level 206 Igbt driver alarm Minor An individual driver is sending an alarm but global drivers monitoring signals are OK 207 Not defined 112 208 Driver no...

Страница 68: ...orks 123TEC You can use it to connect and change your expert password As this has been identified as a potential risk for system integrity we strongly recommend to update to a newer version where secu...

Страница 69: ......

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