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INSTALLATION, OPERATION & MAINTENANCE MANUAL (IOM)     

IOM-HP-S-

DIFF

              

 12-16

MODEL HP-1+6+S

HIGH PRESSURE DIFFERENTIAL 

REDUCING REG U LA TOR

I.  DESCRIPTION AND SCOPE

The Model HP-1+6+S  is a heavy duty, high pressure 
differential reducing regulator used to control 
differential pressure between downstream outlet (P

2

pressure and a loading (P

LOAD

) pressure to the spring 

chamber. This unit applies to Cashco drawing nos. 
32911 (Non-NACE construction), 32909 (CS NACE 
construction), or 32907 (SST NACE construction). 
Sizes are 1/2", 3/4", and 1-1/2" (DN15, 20, and 

II. INSTALLATION

This unit was designed and is used almost exclusively on compressor and turbo ex pand er seal gas systems. 

REFER 

TO COM PRES SOR / EX PAND ER MAN U FAC TUR ER'S MAN U AL FOR DETAILED IN STAL LA TION, START-UP 
AND SHUTDOWN OF THIS UNIT. 

 Install regulator in ac cor dance with direction of flow arrow cast on body (1).

SECTION III

III. PRINCIPLE OF OPERATION

1.  The HP-1+6+S is used to main tain a con stant 

differential pressure across the seals of a 
com pres sor/expander. A dif fer en tial pres sure 
re duc ing reg u la tor senses the down stream or 
outlet (P

2

) pres sure on the lower side of the 

diaphragm and is opposed by the force of the 
range spring plus an ad di tion al loading (P

LOAD

pressure con nect ed to the spring cham ber.  The 
loading (P

LOAD

) pres sure plus the range spring 

(14) setting (P

SET

) equals the outlet (P

2

) pres sure 

of the reg u la tor. The range spring setting (P

SET

) is 

the differential setting.

SECTION II

HP-1+6+S

DIFFERENTIAL SCHEMATIC

SECTION I

          CAUTION 

NOT FOR STEAM SERVICE.  NOT FOR OXYGEN SERVICE.

           

CAUTION

For welded installations, all internal trim parts, seals and 
diaphragm(s) must be removed from reg u la tor body prior 
to welding into pipeline. The heat of fusion welding will 
dam age non-metallic parts if not re moved.  NOTE: This does 
not apply to units equipped with extended pipe nip ples. 

          CAUTION

Installation of adequate overpressure pro tec tion is 
recommended to pro tect the reg u la tor from overpressure 
and all down stream equip ment from damage in the event 
of regulator failure.

          

 

CAUTION

Option-1+6 contains single di a phragm con struc tion.  In 
the event of diaphragm fail ure, the process flu id will mix 
with the load ing fluid.  Please alert your rep re sen ta tive so 
an al ter na tive product can be se lect ed.

40).  This unit is most commonly applied to develop 
a constant differential pressure across a rotating 
shaft seal to provide proper sealing and lubricating 
conditions over varying pressure ranges.  Refer 
to Tech ni cal Bulletin HP-S-DIFF-TB for design 
con di tions and se lec tion rec om men da tions. 

ISO Registered Company

Содержание HP-1+6+S

Страница 1: ...g plus an additional loading PLOAD pressure connected to the spring chamber The loading PLOAD pressure plus the range spring 14 setting PSET equals the outlet P2 pressure of the regulator The range sp...

Страница 2: ...ifferential setting use one of the two following methods NOTE Both methods require a flowing condition a Loosen the closing cap 28 by turning CCW as viewed from above 3 to 4 complete revolutions Loose...

Страница 3: ...CCW rotation used to relieve range spring 14 tension will come to a stop At the stopping point do not apply any torque to adjusting screw 6 or damage may occur and render the unit inoperable See Figur...

Страница 4: ...e spring chamber 2 centered on body 1 and prevent parts from moving during re assembly Using the match marks made in Step 3 as a guide replace spring chamber 2 onto body spacer 24 Thread on lower nuts...

Страница 5: ...akage not to exceed 15 bubbles per minute Do not allow excessive buildup if seat leakage exists crack open No 2 shut off valve to prevent buildup If seat leakage is excessive proceed with the followin...

Страница 6: ...elow load pressure PLOAD D1 D2 Review Proportional Band droop expected Contact factory E Restricted diaphragm movement E Ensure no moisture in spring chamber at temperatures below freeze point 2 Downs...

Страница 7: ...sen tative with the Serial Number and Product code Identifythepartsandthequantityrequiredtorepair the unit from the BOM sheet that was provided when unit was originally shipped NOTE Those part numbers...

Страница 8: ...Parts 15 Piston w TFE Seat 16 Cylinder 17 Piston Spring 18 Cylinder Gasket 23 Cap Screw 24 Body Spacer 25 Body Cap O Ring 26 Quad Ring 27 Backup Ring 28 Closing Cap 30 O ring 2 req d 31 Quad Ring 32...

Страница 9: ...ive The details of the assessment in terms of the individual Essential Health and Safety Requirements are listed in Table 1 Table 2 lists all of the models and options that were evaluated and along wi...

Страница 10: ...d follow the same requirements for the piping system Also see item 30 in Table 1 2 The system designer and users must take precautions to prevent rapid system pressurization which may raise surface te...

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