Carrier Aquazone 50RWS036-360 Скачать руководство пользователя страница 28

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

PC 111

Catalog No. 535-00094

Printed in U.S.A.

Form 50RWS-2SI

Pg 28

5-03

Replaces: 50RWS-1SI

Book 1

4

Tab

5a 5a

Copyright 2003 Carrier Corporation

Table 13 — Troubleshooting (cont)

LEGEND

RV —

 Reversing Valve

FAULT

HEATING

COOLING

POSSIBLE CAUSE

SOLUTION

Only Compressor Runs

X

X

Thermostat wiring

Check G wiring at heat pump. Jumper G and R for fan operation.

X

X

Fan motor relay

Jumper G and R for fan operation. Check for line voltage across BR 
contacts.

Check fan power enable relay operation (if present).

X

X

Fan motor

Check for line voltage at motor. Check capacitor.

X

X

Thermostat wiring

Check Y and W wiring at heat pump. Jumper Y and R for compressor 
operation in Test mode.

Unit Does Not Operate in 
Cooling

X

Reversing valve

Set for cooling demand and check 24 VAC on RV coil and at control.

If RV is stuck, run high pressure up by reducing water flow and while 
operating engage and disengage RV coil voltage to push valve.

X

Thermostat setup

Check for ‘O’ RV setup not ‘B’.

X

Thermostat wiring

Check O wiring at heat pump. Jumper O and R for RV coil.

Insufficient Capacity/
Not Cooling or Heating
Properly

X

X

Dirty filter

Replace or clean.

X

Reduced or no airflow in 
heating

Check for dirty air filter and clean or replace.

Check fan motor operation and airflow restrictions.

High external static.

X

Reduced or no airflow in 
cooling

Check for dirty air filter and clean or replace.

Check fan motor operation and airflow restrictions.

High external static.

X

X

Leaky ductwork

Check supply and return air temperatures at the unit and at distant duct 
registers if significantly different, duct leaks are present.

X

X

Low refrigerant charge

Check superheat and subcooling.

X

X

Restricted metering device

Check superheat and subcooling. Replace.

X

Defective reversing valve

Perform RV touch test.

X

X

Thermostat improperly 
located

Check location and for air drafts behind thermostat.

X

X

Unit undersized

Recheck loads and sizing check sensible cooling load and heat pump 
capacity.

X

X

Scaling in water heat 
exchanger

Perform Scaling check and clean if necessary.

X

X

Inlet water too hot or cold

Check load, loop sizing, loop backfill, ground moisture.

High Head Pressure

X

Reduced or no airflow in
heating

Check for dirty air filter and clean or replace.

Check fan motor operation and airflow restrictions.

High external static.

X

Reduced or no water flow in 
cooling

Check pump operation or valve operation/setting.

Check water flow adjust to proper flow rate.

X

Inlet water too hot

Check load, loop sizing, loop backfill, ground moisture.

X

Air temperature out of range 
in heating

Bring return air temperature within design parameters.

X

Scaling in water heat 
exchanger

Perform Scaling check and clean if necessary.

X

X

Unit overcharged

Check superheat and subcooling. Reweigh in charge.

X

X

Non-condensables in
system

Vacuum system and reweigh in charge.

X

X

Restricted metering device

Check superheat and subcooling. Replace.

Low Suction Pressure

X

Reduced water flow in
heating

Check pump operation or water valve operation/setting.

Plugged strainer or filter. Clean or replace.

Check water flow adjust to proper flow rate.

X

Water temperature out of 
range

Bring water temperature within design parameters.

X

Reduced airflow in cooling

Check for dirty air filter and clean or replace.

Check fan motor operation and airflow restrictions.

High external static.

X

Air temperature out of range Too much cold vent air. Bring entering air temperature within design 

parameters.

X

X

Insufficient charge

Check for refrigerant leaks.

Low Discharge Air 
Temperature in Heating

X

Too high airflow

Check blower.

X

Poor performance

See ‘Insufficient Capacity’.

High Humidity

X

Too high airflow

Check blower.

X

Unit oversized

Recheck loads and sizing check sensible cooling load and heat pump 
capacity.

Содержание Aquazone 50RWS036-360

Страница 1: ...l Systems 22 OPERATION 22 23 Power Up Mode 22 Page Units with Aquazone Complete C Control 22 Units with Aquazone Deluxe D Control 23 SYSTEM TEST 23 25 Test Mode 23 Retry Mode 23 Aquazone Deluxe D Control LED Indicators 23 SERVICE 25 26 Water Coil 25 Refrigerant System 25 Condenser Cleaning 25 Checking System Charge 26 Refrigerant Charging 26 Air Coil Fan Motor Removal 26 TROUBLESHOOTING 26 28 Ther...

Страница 2: ...e location chosen for unit installation pro vides ambient temperatures maintained above freezing Well water applications are especially susceptible to freezing 3 Be sure the installation location is isolated from sleeping areas private offices and other acoustically sensitive spaces NOTE A sound control accessory package may be used to help eliminate sound in sensitive spaces 4 Provide sufficient ...

Страница 3: ... HWG Connection Out EWT External Pump HWG Hot Water Generator Coil LED Light Emitting Diode UNIT 50RWS OVERALL CABINET in WATER CONNECTIONS in ELECTRIC KNOCKOUTS in Source Coil Load Coil HWG In Out In Out In Out A B C D E F G H J K L M Depth Width Height Low Voltage Ext Pump Power Supply 036 25 6 22 4 29 5 2 4 5 4 22 7 26 1 13 9 16 9 5 6 9 6 12 1 060 30 6 25 4 33 0 2 4 5 4 26 8 30 9 15 6 18 9 8 1 ...

Страница 4: ...J H 1 81 LEGEND TYP Typical UNIT 50RWS OVERALL CABINET in WATER CONNECTIONS in ELECTRICAL KNOCKOUTS in Source Coil Load Coil A B C D E F G H I J K L M Width Depth Height Rear In Rear Out Front In Front Out Rear In Rear Out Front In Front Out Low Voltage Power Supply 120 26 0 41 1 40 1 6 9 13 7 6 9 11 7 26 0 32 8 28 1 32 8 23 6 37 1 Fig 1B 50RWS120 Unit Dimensions ...

Страница 5: ...ut 2 FPT 50 8 39 7 1008 Load Water Out 2 FPT 50 8 Source Water In 2 FPT 50 8 Load Water In 2 FPT 50 8 Low Voltage 1 2 12 7 Conduit Line Voltage 1 1 4 31 8 Conduit Recommended Service Access 30 762 Front View Left Side View Recommended Service Access 30 762 Optional Disconnect Switch NOTE All dimensions in inches mm Fig 1C 50RWS360 Unit Dimensions ...

Страница 6: ...nt air Piping systems that contain steel pipes or fittings may be subject to galvanic corrosion Dielectric fittings may be used to isolate the steel parts of the system to avoid galvanic corrosion WATER SUPPLY AND QUANTITY Check water sup ply Water supply should be plentiful and of good quality See Table 2 for water quality guidelines In all applications the quality of the water circulated through...

Страница 7: ...ITION ACCEPTABLE LEVEL pH 7 to 9 range for copper Cupro nickel may be used in the 5 to 9 range Total Hardness Calcium and magnesium carbonate should not exceed 20 grains per gallon 350 ppm Iron Oxides Less than 1 ppm Iron Bacteria No level allowable Corrosion Max Allowable Level Coaxial Metal Ammonia Ammonium Hydroxide 0 5 ppm Cu Ammonium Chloride Ammonium Nitrate 0 5 ppm Cu Ammonium Sulfate 0 5 p...

Страница 8: ...board Concrete block or brick Unit Power Disconnect Thermostat Wiring Expansion Tank Shut Off Valve Boiler Drains Automatic Balancing Valve P T Plugs Water In Water Out Solenoid Valve Optional Filter Load Heat Exchanger Connections Stainless Steel Braided Hose Fig 3 Typical Ground Water System 50RWS036 120 Units ...

Страница 9: ...es the need to tie into the hot water tank cold water piping Installation The HWG aquastat is set at 125 F and is located on the HWG heat exchanger Water In line If the HWG is connected incorrectly or if circulation is reversed the aquastat will sense leaving water temperature and prevent HWG operation UNDER NO CIRCUMSTANCES DISCON NECT OR REMOVE THE HWG AQUASTAT Full load conditions could drive h...

Страница 10: ...the unit wiring diagram located on the inside of the compressor access panel to ensure proper electrical hookup The installing or electrical contractor must make the field connections when using field supplied disconnect Operating voltage must be the same voltage and phase as shown in Electrical Data shown in Table 3 Make all final electrical connections with a length of flexi ble conduit to minim...

Страница 11: ... 208 230 1 60 187 254 28 0 169 0 1 28 0 35 0 60 208 230 3 60 187 254 19 3 123 0 1 19 3 24 1 40 460 3 60 414 506 7 5 49 5 1 7 5 9 4 15 575 3 60 518 633 6 4 40 0 1 6 4 8 0 15 060 w HWG 208 230 1 60 187 254 28 0 169 0 1 32 4 39 4 60 120 208 230 1 60 187 254 28 0 169 0 2 56 0 63 0 90 208 230 3 60 187 254 19 3 123 0 2 38 6 43 4 60 460 3 60 414 506 7 5 49 5 2 15 0 16 9 20 575 3 60 518 633 6 4 40 0 2 12 ...

Страница 12: ... for wiring to the unit Thermostat wiring must be Class 1 and voltage rating equal to or greater than unit supply voltage LEGEND NEC National Electrical Code P1 Field Wiring Terminal Block PM Performance Monitor RVS Reversing Valve Solenoid TFRMR Transformer Field Line Voltage Wiring Printed Circuit Trace Relay Contactor Coil Solenoid Coil Thermistor Ground Wire Nut Pressure Switch 6 24 v alarm si...

Страница 13: ...and insulate RED lead Transformer is energy limiting or may have circuit breaker 4 FP1 thermistor provides freeze protection for water When using antifreeze solutions cut JW3 jumper 5 Typical Aquazone thermostat wiring shown Refer to thermostat installation instructions for wiring to the unit Thermostat wiring must be Class 1 and voltage rating equal to or greater than unit supply voltage 6 24 v a...

Страница 14: ...14 COMPLETE C Fig 6C Typical Aquazone Complete C Control Wiring Dual Compressors 50RWS360 Units ...

Страница 15: ...lead for 208 1 60 For 230 1 60 switch RED and ORG leads at L1 and insulate RED lead Transformer is energy limiting or may have circuit breaker 4 FP1 thermistor provides freeze protection for water When using antifreeze solutions cut JW3 jumper 5 Typical Aquazone thermostat wiring shown Refer to thermostat installation instructions for wiring to the unit Thermostat wiring must be Class 1 and voltag...

Страница 16: ...16 COMPLETE C Fig 6E Typical Aquazone Deluxe D Control Wiring 50RWS120 360 ...

Страница 17: ...INK CONTROLLER APPLICATIONS WITH COMPLETE C CONTROL LEGEND NOTE Reversing valve is on in Cooling mode CR Control Relay LWT Leaving Water Temperature Sensor SAT Supply Air Temperature Sensor SPT Space Temperature Sensor PREMIERLINK CONTROLLER APPLICATIONS WITH DELUXE D CONTROL LEGEND NOTE Reversing valve is on in Cooling mode LWT Leaving Water Temperature Sensor SAT Supply Air Temperature Sensor SP...

Страница 18: ...WG power block PB2 terminals T1 and T2 See Fig 6H 208 VOLT OPERATION All 208 240 volt units are factory wired for 208 volts The transformers may be switched to 240 volt operation as illustrated on the wiring diagram by switching the red 208 volt wire with the orange 240 volt wire at the L2 terminal Step 7 Low Voltage Wiring THERMOSTAT CONNECTIONS The thermostat should be wired directly to the Aqua...

Страница 19: ...per Settings See Fig 6A 6C WATER COIL FREEZE PROTECTION FP1 LIMIT SETTING Select jumper 3 JW3 FP1 Low Temp to choose FP1 limit of 10 F or 30 F To select 30 F as the limit DO NOT clip the jumper To select 10 F as the limit clip the jumper ALARM RELAY SETTING Select jumper 1 JW1 AL2 Dry for connecting alarm relay terminal AL2 to 24 vac R or to remain as a dry contact no connection To connect AL2 to ...

Страница 20: ...K 2 S2 Not used Deluxe D Control Accessory Relay Configura tions See Tables 4 and 5 The following acces sory relay settings are applicable for Deluxe D control only CYCLE WITH COMPRESSOR In this configuration the relay will be ON any time the Compressor relay is on DIGITAL NIGHT SETBACK NSB In this configura tion the relay will be ON if the NSB input is connected to ground C NOTE If there are no r...

Страница 21: ...y measuring the pressure drop through the unit heat exchanger the flow rate can be deter mined Adjust the water control valve until the flow of 1 5 to 2 gpm is achieved Since the pressure constantly varies two pressure gages may be needed in some applications See Table 7 for heat exchanger pressure drops An alternative method is to install a flow control device These devices are typically an orifi...

Страница 22: ...ontrol to select the low temperature anti freeze 10 F set point to avoid nuisance faults Table 8 Approximate Fluid Volume gal per 100 Ft of Pipe LEGEND NOTE Volume of heat exchanger is approximately 1 0 gallon Table 9 Antifreeze Percentages by Volume Cooling Tower Boiler Systems These systems typically use a common loop maintained at 60 to 90 F The use of a closed circuit evaporative cooling tower...

Страница 23: ...mode the Fan Enable compressor and RV relays are turned on immediately If configured as stage 2 DIP switch set to OFF then the com pressor and fan will not turn on until there is a stage 2 demand The Fan Enable and compressor relays are turned off immedi ately when the Cooling Stage 1 demand is removed The con trol reverts to Standby mode The RV relay remains on until there is a heating demand If ...

Страница 24: ...emory Cycling Code 7 Flashing Code 8 Test Mode PM in memory Cycling Code 8 Flashing Code 9 Test Mode FP1 FP2 swapped fault in memory Cycling Code 9 CO Condensate Overflow FP Freeze Protection HP High Pressure LED Light Emitting Diode LP Low Pressure PM Performance Monitor LED CODE FAULT DESCRIPTION 1 No fault in memory There has been no fault since the last power down to power up sequence 2 High P...

Страница 25: ...mal Mode On Off Flash Last Fault Code in Memory Open Normal Mode with PM On Off Flashing Code 8 Cycle closed 5 sec open 25 sec Control is non functional Off Off Off Open Test Mode On Flash Last Fault Code in Memory Cycling Appropriate Code Night Setback Flashing Code 2 Flash Last Fault Code in Memory ESD Flashing Code 3 Flash Last Fault Code in Memory Invalid T stat Inputs Flashing Code 4 Flash La...

Страница 26: ... checking charge From standard field supplied Pressure Temperature chart for R 22 find equivalent saturated condensing temperature 4 Read liquid line temperature on thermometer then subtract from saturated condensing temperature The dif ference equals subcooling temperature Refrigerant Charging NOTE Do not vent or depressurize unit refrigerant to atmo sphere Remove and reclaim refrigerant followin...

Страница 27: ...an or replace Check fan motor operation and airflow restrictions High external static X Air temperature out of range Too much cold vent air Bring entering air temperature within design parameters X Improper freeze protect set ting 30 F vs 10 F Normal airside applications will require 30 F only X X Bad thermistor Check temperature and impedance correlation Condensate Fault Code 6 X X Blocked drain ...

Страница 28: ...eat and subcooling Replace X Defective reversing valve Perform RV touch test X X Thermostat improperly located Check location and for air drafts behind thermostat X X Unit undersized Recheck loads and sizing check sensible cooling load and heat pump capacity X X Scaling in water heat exchanger Perform Scaling check and clean if necessary X X Inlet water too hot or cold Check load loop sizing loop ...

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