Carrier Aquazone 50RWS036-360 Скачать руководство пользователя страница 19

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ACCESSORY CONNECTIONS — Terminal labeled A on
the control is provided to control accessory devices such as
water valves, electronic air cleaners, humidifiers, etc. This sig-
nal operates with the compressor terminal. See Fig. 8. Refer to
the specific unit wiring schematic for details.
NOTE: The A terminal should only be used with 24-volt
signals — not line voltage signals.

WATER SOLENOID VALVES — 

Water solenoid valves

may be used on variable flow systems and ground water instal-
lations. A typical well water control valve wiring which can
limit waste water in a lockout condition is shown in Fig. 8. A
slow closing valve may be required to prevent water hammer.
When using a slow closing valve, special wiring conditions
need to be considered. The valve takes approximately 60 sec-
onds to open (very little water will flow before 45 seconds) and
it activates the compressor only after the valve is completely
opened by closing its end switch. When wired as shown, the
valve will have the following operating characteristics:

1. Remain open during a lockout.
2. Draw approximately 25 to 35 VA through the “Y” signal

of the thermostat.

PRE-START-UP

System Checkout — 

When the installation is complete,

follow the System Checkout procedure outlined below before
starting up the system. Be sure:

1. Voltage is within the utilization range specifications of the

unit compressor and fan motor, and voltage is balanced
for 3-phase units.

2. Fuses, breakers and wire are correct size.
3. Low voltage wiring is complete.
4. Piping and system flushing is complete.
5. Air is purged from closed loop system.
6. System is balanced as required. Monitor if necessary.
7. Isolation valves are open.
8. Water control valves or loop pumps are wired.
9. Transformer switched to lower voltage tap if necessary.

10. Service/access panels are in place.

11. Control field-selected settings are correct.

FIELD SELECTABLE INPUTS

Jumpers and DIP (dual in-line package) switches on the

control board are used to customize unit operation and can be
configured in the field.

Complete C Control Jumper Settings (See
Fig. 6A-6C)

WATER COIL FREEZE PROTECTION (FP1) LIMIT
SETTING — Select jumper 3, (JW3-FP1 Low Temp) to
choose FP1 limit of 10 F or 30 F. To select 30 F as the limit,
DO NOT clip the jumper. To select 10 F as the limit, clip the
jumper. 
ALARM RELAY SETTING — Select jumper 1 (JW1-AL2
Dry) for connecting alarm relay terminal (AL2) to 24 vac (R)
or to remain as a dry contact (no connection). To connect AL2
to R, do not clip the jumper. To set as dry contact, clip the
jumper.

Complete  C  Control  DIP  Switches   — 

 The

Complete C Control has 1 DIP switch block with five
switches. See Fig. 6A-6C.
PERFORMANCE MONITOR (PM) — DIP switch 1 will
enable or disable this feature. To enable the PM, set the switch
to ON. To disable the PM, set the switch to OFF.
STAGE 2 — DIP switch 2 will enable or disable compressor
delay. Set DIP switch to OFF for stage 2 in which the compres-
sor will have a 3-second delay before energizing. DIP 3 is not
used. DIP 4 is not used. DIP switch 5 is used to initiate 1 or
3 tries for the FP1 fault. If water freeze protection for the water
coil then DIP switch 5 can be set to lockout on the FP1 fault
after 1 try.

Deluxe D Control Jumper Settings (See
Fig. 6D and 6E)

WATER COIL FREEZE PROTECTION (FP1) LIMIT
SETTING — Select jumper 3, (JW3-FP1 Low Temp) to
choose FP1 limit of 10 F or 30 F. To select 30 F as the limit,
DO NOT clip the jumper. To select 10 F as the limit, clip the
jumper. 
ALARM RELAY SETTING — Select jumper 4 (JW4-AL2
Dry) for connecting alarm relay terminal (AL2) to 24 vac (R)
or to remain as a dry contact (no connection). To connect AL2
to R, do not clip the jumper. To set as dry contact, clip the
jumper.

IMPORTANT: Two-compressor units with Complete C or
Deluxe D controls wired to terminal A will be turned off if
the controls are in lockout mode, even if the other board is
in normal operating mode.

IMPORTANT: This can overheat the anticipators of
electromechanical thermostats. Only use relay based
electronic thermostats.

IMPORTANT: Jumpers and DIP switches should only
be clipped when power to control board has been turned
off.

Typical

Water

Valve

C

A

24 VAC

Terminal Strip

AQUAZONE™ CONTROL (Complete C Control Shown)

Fig. 7  — Typical Aquazone Control Board

Jumper Locations

Fig. 8 — Typical Aquazone Accessory Wiring

(Control D Shown)

Содержание Aquazone 50RWS036-360

Страница 1: ...l Systems 22 OPERATION 22 23 Power Up Mode 22 Page Units with Aquazone Complete C Control 22 Units with Aquazone Deluxe D Control 23 SYSTEM TEST 23 25 Test Mode 23 Retry Mode 23 Aquazone Deluxe D Control LED Indicators 23 SERVICE 25 26 Water Coil 25 Refrigerant System 25 Condenser Cleaning 25 Checking System Charge 26 Refrigerant Charging 26 Air Coil Fan Motor Removal 26 TROUBLESHOOTING 26 28 Ther...

Страница 2: ...e location chosen for unit installation pro vides ambient temperatures maintained above freezing Well water applications are especially susceptible to freezing 3 Be sure the installation location is isolated from sleeping areas private offices and other acoustically sensitive spaces NOTE A sound control accessory package may be used to help eliminate sound in sensitive spaces 4 Provide sufficient ...

Страница 3: ... HWG Connection Out EWT External Pump HWG Hot Water Generator Coil LED Light Emitting Diode UNIT 50RWS OVERALL CABINET in WATER CONNECTIONS in ELECTRIC KNOCKOUTS in Source Coil Load Coil HWG In Out In Out In Out A B C D E F G H J K L M Depth Width Height Low Voltage Ext Pump Power Supply 036 25 6 22 4 29 5 2 4 5 4 22 7 26 1 13 9 16 9 5 6 9 6 12 1 060 30 6 25 4 33 0 2 4 5 4 26 8 30 9 15 6 18 9 8 1 ...

Страница 4: ...J H 1 81 LEGEND TYP Typical UNIT 50RWS OVERALL CABINET in WATER CONNECTIONS in ELECTRICAL KNOCKOUTS in Source Coil Load Coil A B C D E F G H I J K L M Width Depth Height Rear In Rear Out Front In Front Out Rear In Rear Out Front In Front Out Low Voltage Power Supply 120 26 0 41 1 40 1 6 9 13 7 6 9 11 7 26 0 32 8 28 1 32 8 23 6 37 1 Fig 1B 50RWS120 Unit Dimensions ...

Страница 5: ...ut 2 FPT 50 8 39 7 1008 Load Water Out 2 FPT 50 8 Source Water In 2 FPT 50 8 Load Water In 2 FPT 50 8 Low Voltage 1 2 12 7 Conduit Line Voltage 1 1 4 31 8 Conduit Recommended Service Access 30 762 Front View Left Side View Recommended Service Access 30 762 Optional Disconnect Switch NOTE All dimensions in inches mm Fig 1C 50RWS360 Unit Dimensions ...

Страница 6: ...nt air Piping systems that contain steel pipes or fittings may be subject to galvanic corrosion Dielectric fittings may be used to isolate the steel parts of the system to avoid galvanic corrosion WATER SUPPLY AND QUANTITY Check water sup ply Water supply should be plentiful and of good quality See Table 2 for water quality guidelines In all applications the quality of the water circulated through...

Страница 7: ...ITION ACCEPTABLE LEVEL pH 7 to 9 range for copper Cupro nickel may be used in the 5 to 9 range Total Hardness Calcium and magnesium carbonate should not exceed 20 grains per gallon 350 ppm Iron Oxides Less than 1 ppm Iron Bacteria No level allowable Corrosion Max Allowable Level Coaxial Metal Ammonia Ammonium Hydroxide 0 5 ppm Cu Ammonium Chloride Ammonium Nitrate 0 5 ppm Cu Ammonium Sulfate 0 5 p...

Страница 8: ...board Concrete block or brick Unit Power Disconnect Thermostat Wiring Expansion Tank Shut Off Valve Boiler Drains Automatic Balancing Valve P T Plugs Water In Water Out Solenoid Valve Optional Filter Load Heat Exchanger Connections Stainless Steel Braided Hose Fig 3 Typical Ground Water System 50RWS036 120 Units ...

Страница 9: ...es the need to tie into the hot water tank cold water piping Installation The HWG aquastat is set at 125 F and is located on the HWG heat exchanger Water In line If the HWG is connected incorrectly or if circulation is reversed the aquastat will sense leaving water temperature and prevent HWG operation UNDER NO CIRCUMSTANCES DISCON NECT OR REMOVE THE HWG AQUASTAT Full load conditions could drive h...

Страница 10: ...the unit wiring diagram located on the inside of the compressor access panel to ensure proper electrical hookup The installing or electrical contractor must make the field connections when using field supplied disconnect Operating voltage must be the same voltage and phase as shown in Electrical Data shown in Table 3 Make all final electrical connections with a length of flexi ble conduit to minim...

Страница 11: ... 208 230 1 60 187 254 28 0 169 0 1 28 0 35 0 60 208 230 3 60 187 254 19 3 123 0 1 19 3 24 1 40 460 3 60 414 506 7 5 49 5 1 7 5 9 4 15 575 3 60 518 633 6 4 40 0 1 6 4 8 0 15 060 w HWG 208 230 1 60 187 254 28 0 169 0 1 32 4 39 4 60 120 208 230 1 60 187 254 28 0 169 0 2 56 0 63 0 90 208 230 3 60 187 254 19 3 123 0 2 38 6 43 4 60 460 3 60 414 506 7 5 49 5 2 15 0 16 9 20 575 3 60 518 633 6 4 40 0 2 12 ...

Страница 12: ... for wiring to the unit Thermostat wiring must be Class 1 and voltage rating equal to or greater than unit supply voltage LEGEND NEC National Electrical Code P1 Field Wiring Terminal Block PM Performance Monitor RVS Reversing Valve Solenoid TFRMR Transformer Field Line Voltage Wiring Printed Circuit Trace Relay Contactor Coil Solenoid Coil Thermistor Ground Wire Nut Pressure Switch 6 24 v alarm si...

Страница 13: ...and insulate RED lead Transformer is energy limiting or may have circuit breaker 4 FP1 thermistor provides freeze protection for water When using antifreeze solutions cut JW3 jumper 5 Typical Aquazone thermostat wiring shown Refer to thermostat installation instructions for wiring to the unit Thermostat wiring must be Class 1 and voltage rating equal to or greater than unit supply voltage 6 24 v a...

Страница 14: ...14 COMPLETE C Fig 6C Typical Aquazone Complete C Control Wiring Dual Compressors 50RWS360 Units ...

Страница 15: ...lead for 208 1 60 For 230 1 60 switch RED and ORG leads at L1 and insulate RED lead Transformer is energy limiting or may have circuit breaker 4 FP1 thermistor provides freeze protection for water When using antifreeze solutions cut JW3 jumper 5 Typical Aquazone thermostat wiring shown Refer to thermostat installation instructions for wiring to the unit Thermostat wiring must be Class 1 and voltag...

Страница 16: ...16 COMPLETE C Fig 6E Typical Aquazone Deluxe D Control Wiring 50RWS120 360 ...

Страница 17: ...INK CONTROLLER APPLICATIONS WITH COMPLETE C CONTROL LEGEND NOTE Reversing valve is on in Cooling mode CR Control Relay LWT Leaving Water Temperature Sensor SAT Supply Air Temperature Sensor SPT Space Temperature Sensor PREMIERLINK CONTROLLER APPLICATIONS WITH DELUXE D CONTROL LEGEND NOTE Reversing valve is on in Cooling mode LWT Leaving Water Temperature Sensor SAT Supply Air Temperature Sensor SP...

Страница 18: ...WG power block PB2 terminals T1 and T2 See Fig 6H 208 VOLT OPERATION All 208 240 volt units are factory wired for 208 volts The transformers may be switched to 240 volt operation as illustrated on the wiring diagram by switching the red 208 volt wire with the orange 240 volt wire at the L2 terminal Step 7 Low Voltage Wiring THERMOSTAT CONNECTIONS The thermostat should be wired directly to the Aqua...

Страница 19: ...per Settings See Fig 6A 6C WATER COIL FREEZE PROTECTION FP1 LIMIT SETTING Select jumper 3 JW3 FP1 Low Temp to choose FP1 limit of 10 F or 30 F To select 30 F as the limit DO NOT clip the jumper To select 10 F as the limit clip the jumper ALARM RELAY SETTING Select jumper 1 JW1 AL2 Dry for connecting alarm relay terminal AL2 to 24 vac R or to remain as a dry contact no connection To connect AL2 to ...

Страница 20: ...K 2 S2 Not used Deluxe D Control Accessory Relay Configura tions See Tables 4 and 5 The following acces sory relay settings are applicable for Deluxe D control only CYCLE WITH COMPRESSOR In this configuration the relay will be ON any time the Compressor relay is on DIGITAL NIGHT SETBACK NSB In this configura tion the relay will be ON if the NSB input is connected to ground C NOTE If there are no r...

Страница 21: ...y measuring the pressure drop through the unit heat exchanger the flow rate can be deter mined Adjust the water control valve until the flow of 1 5 to 2 gpm is achieved Since the pressure constantly varies two pressure gages may be needed in some applications See Table 7 for heat exchanger pressure drops An alternative method is to install a flow control device These devices are typically an orifi...

Страница 22: ...ontrol to select the low temperature anti freeze 10 F set point to avoid nuisance faults Table 8 Approximate Fluid Volume gal per 100 Ft of Pipe LEGEND NOTE Volume of heat exchanger is approximately 1 0 gallon Table 9 Antifreeze Percentages by Volume Cooling Tower Boiler Systems These systems typically use a common loop maintained at 60 to 90 F The use of a closed circuit evaporative cooling tower...

Страница 23: ...mode the Fan Enable compressor and RV relays are turned on immediately If configured as stage 2 DIP switch set to OFF then the com pressor and fan will not turn on until there is a stage 2 demand The Fan Enable and compressor relays are turned off immedi ately when the Cooling Stage 1 demand is removed The con trol reverts to Standby mode The RV relay remains on until there is a heating demand If ...

Страница 24: ...emory Cycling Code 7 Flashing Code 8 Test Mode PM in memory Cycling Code 8 Flashing Code 9 Test Mode FP1 FP2 swapped fault in memory Cycling Code 9 CO Condensate Overflow FP Freeze Protection HP High Pressure LED Light Emitting Diode LP Low Pressure PM Performance Monitor LED CODE FAULT DESCRIPTION 1 No fault in memory There has been no fault since the last power down to power up sequence 2 High P...

Страница 25: ...mal Mode On Off Flash Last Fault Code in Memory Open Normal Mode with PM On Off Flashing Code 8 Cycle closed 5 sec open 25 sec Control is non functional Off Off Off Open Test Mode On Flash Last Fault Code in Memory Cycling Appropriate Code Night Setback Flashing Code 2 Flash Last Fault Code in Memory ESD Flashing Code 3 Flash Last Fault Code in Memory Invalid T stat Inputs Flashing Code 4 Flash La...

Страница 26: ... checking charge From standard field supplied Pressure Temperature chart for R 22 find equivalent saturated condensing temperature 4 Read liquid line temperature on thermometer then subtract from saturated condensing temperature The dif ference equals subcooling temperature Refrigerant Charging NOTE Do not vent or depressurize unit refrigerant to atmo sphere Remove and reclaim refrigerant followin...

Страница 27: ...an or replace Check fan motor operation and airflow restrictions High external static X Air temperature out of range Too much cold vent air Bring entering air temperature within design parameters X Improper freeze protect set ting 30 F vs 10 F Normal airside applications will require 30 F only X X Bad thermistor Check temperature and impedance correlation Condensate Fault Code 6 X X Blocked drain ...

Страница 28: ...eat and subcooling Replace X Defective reversing valve Perform RV touch test X X Thermostat improperly located Check location and for air drafts behind thermostat X X Unit undersized Recheck loads and sizing check sensible cooling load and heat pump capacity X X Scaling in water heat exchanger Perform Scaling check and clean if necessary X X Inlet water too hot or cold Check load loop sizing loop ...

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