Carrier Aquazone 50RWS036-360 Скачать руководство пользователя страница 20

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LOW PRESSURE SETTING —  The Deluxe D Control can
be configured for Low Pressure Setting (LP). Select jumper 1
(JW1-LP Norm Open) for choosing between low pressure in-
put normally opened or closed. To configure for normally
closed operation, do not clip the jumper. To configure for nor-
mally open operation, clip the jumper.

Deluxe D Control DIP Switches — 

The Deluxe D

Control has 2 DIP switch blocks. Each DIP switch block has 8
switches and is labeled either S1 or S2 on the circuit board. See
Fig. 6D and 6E.
DIP SWITCH BLOCK 1 (S1) — This set of switches offers
the following options for D Control configuration:
Performance Monitor (PM) — Set switch 1 to enable or dis-
able performance monitor. To enable the PM, set the switch to
ON. To disable the PM, set the switch to OFF.
Compressor Relay Staging Operation  —  Switch  2  will  en-
able or disable compressor relay staging operation. The com-
pressor relay can be set to turn on with stage 1 or stage 2 call
from the thermostat. This setting is used with dual stage units
(units with 2 compressors and 2 Deluxe D controls) or in mas-
ter/slave applications. In master/slave applications, each com-
pressor and fan will stage according to its switch 2 setting. If
switch is set to stage 2, the compressor will have a 3-second de-
lay before energizing during stage 2 demand. 
NOTE: If DIP switch is set for stage 2, the alarm relay will not
cycle during Test mode.
Heating/Cooling Thermostat Type — Switch 3 provides selec-
tion of thermostat type. Heat pump or heat/cool thermostats
can be selected. Select OFF for heat/cool thermostats. When in
heat/cool mode, Y1 is used for cooling stage 1, Y2 is used for
cooling stage 2, W1 is used for heating stage 1 and O/W2 is
used for heating stage 2. Select ON for heat pump applications.
In heat pump mode, Y1 used is for compressor stage 1, Y2 is
used for compressor stage 2, W1 is used for heating stage 3 or
emergency heat, and O/W2 is used for RV (heating or cooling)
depending upon switch 4 setting.
O/B Thermostat Type — Switch 4 provides selection for heat
pump O/B thermostats. O is cooling output. B is heating out-
put. Select ON for heat pumps with O output. Select OFF for
heat pumps with B output.
Dehumidification Fan Mode  — Switch 5 provides selection
of normal or dehumidification fan mode. Select OFF for dehu-
midification mode. The fan speed relay will remain OFF dur-
ing cooling stage 2. Select ON for normal mode. The fan speed
relay will turn on during cooling stage 2 in normal mode.
Switches 6, 7, 8 — Not used.

DIP SWITCH BLOCK 2 (S2) — Not used.

Deluxe D Control Accessory Relay Configura-
tions (See Tables 4 and 5) — 

The following acces-

sory relay settings are applicable for Deluxe D control only:
CYCLE WITH COMPRESSOR — In this configuration, the
relay will be ON any time the Compressor relay is on.
DIGITAL NIGHT SETBACK (NSB) — 

In this configura-

tion, the relay will be ON if the NSB input is connected to
ground C.
NOTE: If there are no relays configured for digital NSB, then
the NSB and OVR inputs are automatically configured for
mechanical operation.
MECHANICAL NIGHT SETBACK — When NSB input is
connected to ground C, all thermostat inputs are ignored. A
thermostat setback heating call will then be connected to the
OVR input. If OVR input becomes active, then the Deluxe D
control will enter Night Low Limit (NLL) staged heating
mode. The NLL staged heating mode will then provide heating
during the NSB period.

WATER VALVE (SLOW OPENING) — If relay is config-
ured for Water Valve (slow opening), the relay will start 60 sec-
onds prior to starting compressor relay.

Table 4 — DIP Switch Block S2 —

 Accessory 1 Relay Options

LEGEND

NOTE: All other DIP switch combinations are invalid.

Table 5 — DIP Switch Block S2 —

Accessory 2 Relay Options

LEGEND

NOTE: All other switch combinations are invalid.

START-UP

Use the procedure outlined below to initiate proper unit

start-up.
NOTE: This equipment is designed for indoor installation
only.

Operating Limits (See Table 6)

ENVIRONMENT — This equipment is designed for indoor
installation ONLY. Extreme variations in temperature, humidi-
ty and corrosive water or air will adversely affect the unit per-
formance, reliability and service life.
POWER SUPPLY — A voltage variation of ± 10% of name-
plate utilization voltage is acceptable.
UNIT STARTING CONDITIONS — All units start and op-
erate in an ambient of 45 F with entering air at 40 F, entering
water at 20 F.
NOTE: These operating conditions are not normal or continu-
ous operating conditions. It is assumed that start-up is for the
purpose of bringing the building space up to occupancy
temperature.

To avoid equipment damage, DO NOT leave system filled
in a building without heat during the winter unless anti-
freeze is added to system water. Condenser coils never
fully drain by themselves and will freeze unless winterized
with antifreeze.

ACCESSORY 1

RELAY OPTIONS

DIP SWITCH POSITION

1

2

3

Digital NSB

Off

On

On

Water Valve — Slow Opening

On

Off

On

NSB  —

Night Setback

ACCESSORY 2

RELAY OPTIONS

DIP SWITCH POSITION

4

5

6

Digital NSB

Off

On

On

Water Valve — Slow Opening

On

Off

On

NSB  —

Night Setback

When the disconnect switch is closed, high voltage is
present in some areas of the electrical panel. Exercise
caution when working with the energized equipment.

Содержание Aquazone 50RWS036-360

Страница 1: ...l Systems 22 OPERATION 22 23 Power Up Mode 22 Page Units with Aquazone Complete C Control 22 Units with Aquazone Deluxe D Control 23 SYSTEM TEST 23 25 Test Mode 23 Retry Mode 23 Aquazone Deluxe D Control LED Indicators 23 SERVICE 25 26 Water Coil 25 Refrigerant System 25 Condenser Cleaning 25 Checking System Charge 26 Refrigerant Charging 26 Air Coil Fan Motor Removal 26 TROUBLESHOOTING 26 28 Ther...

Страница 2: ...e location chosen for unit installation pro vides ambient temperatures maintained above freezing Well water applications are especially susceptible to freezing 3 Be sure the installation location is isolated from sleeping areas private offices and other acoustically sensitive spaces NOTE A sound control accessory package may be used to help eliminate sound in sensitive spaces 4 Provide sufficient ...

Страница 3: ... HWG Connection Out EWT External Pump HWG Hot Water Generator Coil LED Light Emitting Diode UNIT 50RWS OVERALL CABINET in WATER CONNECTIONS in ELECTRIC KNOCKOUTS in Source Coil Load Coil HWG In Out In Out In Out A B C D E F G H J K L M Depth Width Height Low Voltage Ext Pump Power Supply 036 25 6 22 4 29 5 2 4 5 4 22 7 26 1 13 9 16 9 5 6 9 6 12 1 060 30 6 25 4 33 0 2 4 5 4 26 8 30 9 15 6 18 9 8 1 ...

Страница 4: ...J H 1 81 LEGEND TYP Typical UNIT 50RWS OVERALL CABINET in WATER CONNECTIONS in ELECTRICAL KNOCKOUTS in Source Coil Load Coil A B C D E F G H I J K L M Width Depth Height Rear In Rear Out Front In Front Out Rear In Rear Out Front In Front Out Low Voltage Power Supply 120 26 0 41 1 40 1 6 9 13 7 6 9 11 7 26 0 32 8 28 1 32 8 23 6 37 1 Fig 1B 50RWS120 Unit Dimensions ...

Страница 5: ...ut 2 FPT 50 8 39 7 1008 Load Water Out 2 FPT 50 8 Source Water In 2 FPT 50 8 Load Water In 2 FPT 50 8 Low Voltage 1 2 12 7 Conduit Line Voltage 1 1 4 31 8 Conduit Recommended Service Access 30 762 Front View Left Side View Recommended Service Access 30 762 Optional Disconnect Switch NOTE All dimensions in inches mm Fig 1C 50RWS360 Unit Dimensions ...

Страница 6: ...nt air Piping systems that contain steel pipes or fittings may be subject to galvanic corrosion Dielectric fittings may be used to isolate the steel parts of the system to avoid galvanic corrosion WATER SUPPLY AND QUANTITY Check water sup ply Water supply should be plentiful and of good quality See Table 2 for water quality guidelines In all applications the quality of the water circulated through...

Страница 7: ...ITION ACCEPTABLE LEVEL pH 7 to 9 range for copper Cupro nickel may be used in the 5 to 9 range Total Hardness Calcium and magnesium carbonate should not exceed 20 grains per gallon 350 ppm Iron Oxides Less than 1 ppm Iron Bacteria No level allowable Corrosion Max Allowable Level Coaxial Metal Ammonia Ammonium Hydroxide 0 5 ppm Cu Ammonium Chloride Ammonium Nitrate 0 5 ppm Cu Ammonium Sulfate 0 5 p...

Страница 8: ...board Concrete block or brick Unit Power Disconnect Thermostat Wiring Expansion Tank Shut Off Valve Boiler Drains Automatic Balancing Valve P T Plugs Water In Water Out Solenoid Valve Optional Filter Load Heat Exchanger Connections Stainless Steel Braided Hose Fig 3 Typical Ground Water System 50RWS036 120 Units ...

Страница 9: ...es the need to tie into the hot water tank cold water piping Installation The HWG aquastat is set at 125 F and is located on the HWG heat exchanger Water In line If the HWG is connected incorrectly or if circulation is reversed the aquastat will sense leaving water temperature and prevent HWG operation UNDER NO CIRCUMSTANCES DISCON NECT OR REMOVE THE HWG AQUASTAT Full load conditions could drive h...

Страница 10: ...the unit wiring diagram located on the inside of the compressor access panel to ensure proper electrical hookup The installing or electrical contractor must make the field connections when using field supplied disconnect Operating voltage must be the same voltage and phase as shown in Electrical Data shown in Table 3 Make all final electrical connections with a length of flexi ble conduit to minim...

Страница 11: ... 208 230 1 60 187 254 28 0 169 0 1 28 0 35 0 60 208 230 3 60 187 254 19 3 123 0 1 19 3 24 1 40 460 3 60 414 506 7 5 49 5 1 7 5 9 4 15 575 3 60 518 633 6 4 40 0 1 6 4 8 0 15 060 w HWG 208 230 1 60 187 254 28 0 169 0 1 32 4 39 4 60 120 208 230 1 60 187 254 28 0 169 0 2 56 0 63 0 90 208 230 3 60 187 254 19 3 123 0 2 38 6 43 4 60 460 3 60 414 506 7 5 49 5 2 15 0 16 9 20 575 3 60 518 633 6 4 40 0 2 12 ...

Страница 12: ... for wiring to the unit Thermostat wiring must be Class 1 and voltage rating equal to or greater than unit supply voltage LEGEND NEC National Electrical Code P1 Field Wiring Terminal Block PM Performance Monitor RVS Reversing Valve Solenoid TFRMR Transformer Field Line Voltage Wiring Printed Circuit Trace Relay Contactor Coil Solenoid Coil Thermistor Ground Wire Nut Pressure Switch 6 24 v alarm si...

Страница 13: ...and insulate RED lead Transformer is energy limiting or may have circuit breaker 4 FP1 thermistor provides freeze protection for water When using antifreeze solutions cut JW3 jumper 5 Typical Aquazone thermostat wiring shown Refer to thermostat installation instructions for wiring to the unit Thermostat wiring must be Class 1 and voltage rating equal to or greater than unit supply voltage 6 24 v a...

Страница 14: ...14 COMPLETE C Fig 6C Typical Aquazone Complete C Control Wiring Dual Compressors 50RWS360 Units ...

Страница 15: ...lead for 208 1 60 For 230 1 60 switch RED and ORG leads at L1 and insulate RED lead Transformer is energy limiting or may have circuit breaker 4 FP1 thermistor provides freeze protection for water When using antifreeze solutions cut JW3 jumper 5 Typical Aquazone thermostat wiring shown Refer to thermostat installation instructions for wiring to the unit Thermostat wiring must be Class 1 and voltag...

Страница 16: ...16 COMPLETE C Fig 6E Typical Aquazone Deluxe D Control Wiring 50RWS120 360 ...

Страница 17: ...INK CONTROLLER APPLICATIONS WITH COMPLETE C CONTROL LEGEND NOTE Reversing valve is on in Cooling mode CR Control Relay LWT Leaving Water Temperature Sensor SAT Supply Air Temperature Sensor SPT Space Temperature Sensor PREMIERLINK CONTROLLER APPLICATIONS WITH DELUXE D CONTROL LEGEND NOTE Reversing valve is on in Cooling mode LWT Leaving Water Temperature Sensor SAT Supply Air Temperature Sensor SP...

Страница 18: ...WG power block PB2 terminals T1 and T2 See Fig 6H 208 VOLT OPERATION All 208 240 volt units are factory wired for 208 volts The transformers may be switched to 240 volt operation as illustrated on the wiring diagram by switching the red 208 volt wire with the orange 240 volt wire at the L2 terminal Step 7 Low Voltage Wiring THERMOSTAT CONNECTIONS The thermostat should be wired directly to the Aqua...

Страница 19: ...per Settings See Fig 6A 6C WATER COIL FREEZE PROTECTION FP1 LIMIT SETTING Select jumper 3 JW3 FP1 Low Temp to choose FP1 limit of 10 F or 30 F To select 30 F as the limit DO NOT clip the jumper To select 10 F as the limit clip the jumper ALARM RELAY SETTING Select jumper 1 JW1 AL2 Dry for connecting alarm relay terminal AL2 to 24 vac R or to remain as a dry contact no connection To connect AL2 to ...

Страница 20: ...K 2 S2 Not used Deluxe D Control Accessory Relay Configura tions See Tables 4 and 5 The following acces sory relay settings are applicable for Deluxe D control only CYCLE WITH COMPRESSOR In this configuration the relay will be ON any time the Compressor relay is on DIGITAL NIGHT SETBACK NSB In this configura tion the relay will be ON if the NSB input is connected to ground C NOTE If there are no r...

Страница 21: ...y measuring the pressure drop through the unit heat exchanger the flow rate can be deter mined Adjust the water control valve until the flow of 1 5 to 2 gpm is achieved Since the pressure constantly varies two pressure gages may be needed in some applications See Table 7 for heat exchanger pressure drops An alternative method is to install a flow control device These devices are typically an orifi...

Страница 22: ...ontrol to select the low temperature anti freeze 10 F set point to avoid nuisance faults Table 8 Approximate Fluid Volume gal per 100 Ft of Pipe LEGEND NOTE Volume of heat exchanger is approximately 1 0 gallon Table 9 Antifreeze Percentages by Volume Cooling Tower Boiler Systems These systems typically use a common loop maintained at 60 to 90 F The use of a closed circuit evaporative cooling tower...

Страница 23: ...mode the Fan Enable compressor and RV relays are turned on immediately If configured as stage 2 DIP switch set to OFF then the com pressor and fan will not turn on until there is a stage 2 demand The Fan Enable and compressor relays are turned off immedi ately when the Cooling Stage 1 demand is removed The con trol reverts to Standby mode The RV relay remains on until there is a heating demand If ...

Страница 24: ...emory Cycling Code 7 Flashing Code 8 Test Mode PM in memory Cycling Code 8 Flashing Code 9 Test Mode FP1 FP2 swapped fault in memory Cycling Code 9 CO Condensate Overflow FP Freeze Protection HP High Pressure LED Light Emitting Diode LP Low Pressure PM Performance Monitor LED CODE FAULT DESCRIPTION 1 No fault in memory There has been no fault since the last power down to power up sequence 2 High P...

Страница 25: ...mal Mode On Off Flash Last Fault Code in Memory Open Normal Mode with PM On Off Flashing Code 8 Cycle closed 5 sec open 25 sec Control is non functional Off Off Off Open Test Mode On Flash Last Fault Code in Memory Cycling Appropriate Code Night Setback Flashing Code 2 Flash Last Fault Code in Memory ESD Flashing Code 3 Flash Last Fault Code in Memory Invalid T stat Inputs Flashing Code 4 Flash La...

Страница 26: ... checking charge From standard field supplied Pressure Temperature chart for R 22 find equivalent saturated condensing temperature 4 Read liquid line temperature on thermometer then subtract from saturated condensing temperature The dif ference equals subcooling temperature Refrigerant Charging NOTE Do not vent or depressurize unit refrigerant to atmo sphere Remove and reclaim refrigerant followin...

Страница 27: ...an or replace Check fan motor operation and airflow restrictions High external static X Air temperature out of range Too much cold vent air Bring entering air temperature within design parameters X Improper freeze protect set ting 30 F vs 10 F Normal airside applications will require 30 F only X X Bad thermistor Check temperature and impedance correlation Condensate Fault Code 6 X X Blocked drain ...

Страница 28: ...eat and subcooling Replace X Defective reversing valve Perform RV touch test X X Thermostat improperly located Check location and for air drafts behind thermostat X X Unit undersized Recheck loads and sizing check sensible cooling load and heat pump capacity X X Scaling in water heat exchanger Perform Scaling check and clean if necessary X X Inlet water too hot or cold Check load loop sizing loop ...

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