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14.5 - Refrigerant

30RW/30RWA units operate exclusively with R-407C. 

14.6 - High-pressure switch

30RW/30RWA units are equipped with a manually reset 
safety pressure switch. Refer to the controls manual for 
the alarm acknowledgements.

14.7 - High and low-pressure side safety valves

30RW units are equipped with safety valves in accordance 
with the European directive 97/23/CE. These safety valves 
are calibrated and sized in accordance with the original 
high and low-pressure side equipment. The originally supplied 
safety valves for the 30RWA units are sized to protect the 
original equipment. To protect equipment that has been 
added on the high-pressure side, refer to the applicable 
regulations and standards to determine which protection 
accessories may be required.

14.8 - Moisture indicator

Located in the liquid line, permits control of the unit charge, 
as well as the presence of moisture in the circuit. Bubbles in 
the sight glass indicate an insufficiant charge or the presence 
of non-condensibles. If moisture is present, the colour of 
the indicator paper in the sight glass changes.

14.9 - Filter drier in the refrigerant circuit

The filter keeps the circuit clean and moisture-free. The 
moisture indicator shows when it is necessary to change 
the filter cartridges. A temperature difference between the 
filter drier inlet and outlet indicates a contamination of the 
cartridges.

14.10 - Fixed-speed cold water loop pump 

(evaporator side)

This pump is factory-installed as standard to guarantee the 
nominal flow in the chilled water loop.

This is a fixed-speed pump with available system pressure. 
See the pump flow/pressure curve.

The nominal system flow rate must be adjusted with the 
manual control valve, located on the leaving water piping 
(see chapter on the control of the nominal system pressure).

The maximum permitted concentration of the glycol 
additives is 35%.

The maximum pump suction pressure is limited to 4 bar due 
to the valve installed on the entering water piping.

NOTES: Monitoring during operation, re-qualification, 
re-testing and re-testing dispensation:
• 

Follow the regulations on monitoring pressurised 
equipment.

• 

It is normally required that the user or operator sets 
up and maintains a monitoring and maintenance file.

• 

If there are no regulations or to complement them 
follow the control programmes of EN 378.

• 

If they exist follow local professional recommenda-
tions.

• 

Regularly inspect the condition of the coating (paint) 
to detect blistering resulting from corrosion. To do 
this, check a non-insulated section of the container 
or the rust formation at the insulation joints.

• 

Regularly check for possible presence of impurities 
(e.g. silicon grains) in the heat exchange fluids. These 
impurities maybe the cause of the wear or corrosion 
by puncture.

• 

Filter the heat exchange fluid check and carry out 
internal inspections as described in EN 378-2, annex C.

• 

In case of re-testing take the possible maximum 
pressure difference of 25 bar into consideration.

• 

The reports of periodical checks by the user or operator 
must be included in the supervision and maintenance 
file.

Repair
Any repair or modification of the plate heat exchangers is 
forbidden.

Only the replacement of the complete heat exchanger by 
an original heat exchanger supplied by the manufacturer is 
permitted. The replacement must be carried out by a 
qualified technician.
•   The heat exchanger replacement must be shown on 

the monitoring and maintenance file.

Recycling
The plate heat exchanger is 100% recyclable. After use it 
contains refrigerant vapours and oil residue.

operating life
This unit is designed for:
• 

prolonged storage of 15 years under nitrogen charge 
with a temperature difference of 20 K per day.

• 

900000 cycles (start-ups) with a maximum difference of 
6 K between two neighbouring points in the container, 
based on 12 start-ups per hour over 15 years at a usage 
rate of 57%.

14.4 - Thermostatic expansion device

The expansion devices used are thermostatic hermetic 
monobloc devices for sizes 30RW/30RWA 020 to 070 and 
modular devices for sizes 30RW/30RWA 080 to 300. They 
are factory-set to maintain between 5 and 6 K superheat in 
all operating conditions any do not require any change in 
setting, including for operation at part load. All models 
have a charge (MOP) for the thermostatic assembly that 
permits the maximum evaporating pressure to protect the 
compressor.

Содержание Aquasnap 30RW

Страница 1: ...30RW RWA Water Cooled Condenserless Liquid Chillers with Integrated Hydronic Modules Nominal cooling capacity 20 310 kW 50 Hz Installation operation and maintenance instructions...

Страница 2: ...5 5 3 Operating range 30RWA 16 5 4 Minimum chilled water flow 16 5 5 Maximum chilled water flow 16 5 6 Variable flow evaporator 16 5 7 Evaporator flow rate 16 5 8 Condenser water flow rate l s 16 5 9...

Страница 3: ...enser model used in the installation 31 12 6 Possible fan arrangements based on the air cooled condenser type used in the installation 32 13 START UP 34 13 1 Preliminary checks 34 13 2 Actual start up...

Страница 4: ...erally made of plastic and should not be used If they are still present please remove them Install devices at the valve outlets or drain piping that prevent the penetration of foreign bodies dust buil...

Страница 5: ...ituated on the liquid line before the filter drier box Any intervention on the refrigerant circuit including changing of drier blocks is only permitted after the complete removal of the refrigerant ch...

Страница 6: ...ant on skin or splashing it into the eyes Use safety goggles and safety gloves Wash any spills from the skin with soap and water If liquid refrigerant enters the eyes immediately and abundantly flush...

Страница 7: ...ersons 2 2 Moving and siting the unit 2 2 1 Moving See chapter 1 1 Installation safety considerations 2 2 2 Siting the unit Always refer to the chapter Dimensions and clearances to confirm that there...

Страница 8: ...its B Evaporator C Refrigerant inlet outlet 30RW only 1 Clearances required for maintenance Power supply NOTE Non contractual drawings Refer to the certified dimensional drawings For the positioning o...

Страница 9: ...let for 30RW units B Evaporator C Refrigerant inlet outlet 30RW only 1 Clearances required for maintenance Power supply NOTE Non contractual drawings Refer to the certified dimensional drawings For th...

Страница 10: ...ts B Evaporator C Refrigerant inlet outlet 30RW only 1 Clearances required for maintenance Power supply NOTE Non contractual drawings Refer to the certified dimensional drawings For the positioning of...

Страница 11: ...ed by frequency converter 48 3 r s Power input kW 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 5 0 5 0 5 0 5 0 5 0 5 0 6 7 6 7 6 7 6 7 Expansion tank volume condenser loop l 8 8 8 8 8 12 12 12 25 25 25 25 25 3...

Страница 12: ...r and the pumps the control devices Field connections All connections to the system and the electrical installations must be in full accordance with all applicable local codes The Carrier 30RW and 30R...

Страница 13: ...pumps 30RW 30RWA option 116C No Description 30RW 30RWA 060 070 080 090 110 120 135 150 160 185 210 245 275 300 1 Nominal efficiency at full load and nominal voltage 83 2 83 2 83 2 83 2 86 1 86 1 86 1...

Страница 14: ...variable speed pump No Description 30RW 060 070 080 090 110 120 135 150 160 185 210 245 275 300 1 Nominal efficiency at full load and nominal voltage 83 2 83 2 83 2 83 2 86 1 86 1 86 1 87 6 87 6 87 6...

Страница 15: ...low leaving water temperature and use of antifreeze is required 2 30RW units without hydronic module operating below 20 C entering condenser water temperature require the use of a three way valve cont...

Страница 16: ...r units without hydronic module that have a fixed condenser flow rate Units with a hydronic module have a variable flow rate and no minimum fixed flow rate The minimum flow rate is optimised by unit c...

Страница 17: ...er mixing of the liquid water or brine Refer to the examples below Bad Bad Good Good 5 10 Maximum water loop volume evaporator and condenser side Units with hydronic module incorporate an expansion ta...

Страница 18: ...er flow rate l s Legend 1 30RW 020 2 30RW 025 030 3 30RW 040 4 30RW 045 5 30RW 060 6 30RW 070 7 30RW 080 8 30RW 090 9 30RW 110 10 30RW 120 11 30RW 135 12 30RW 150 13 30RW 160 185 14 30RW 210 245 15 30...

Страница 19: ...at the main disconnect switch Before connecting electric power cables it is imperative to check the correct order of the 3 phases L1 L2 L3 Non certified drawings Refer to the certified dimensional dr...

Страница 20: ...switch are designed for the number and type of wires listed in the table below The calculations are based on the maximum machine current see electrical data tables For the design the following standar...

Страница 21: ...0 Ohm m are desirable A neutral environment favours maximum specific resistance values For electric conductivity values in the order of 20 60 mS m can be recommended 10 pH Ideal case pH neutral at 20...

Страница 22: ...y Damage due to freezing is not covered by the warranty IMPORTANT Depending on the climatic conditions in your area you must Add ethylene glycol with an adequate concentration to protect the installat...

Страница 23: ...Pressure gauge to measure the plate heat exchanger pressure drop to be isolated with valve No 5 if not used 7 Plate heat exchanger Legend Components of unit and hydronic module 1 Victaulic screen filt...

Страница 24: ...The air cooled condenser must always be used with a subcooler normally with 8 K subcooling 8 2 General Refrigerant pipe sizing must be carried out taking account of the following constraints Oil retur...

Страница 25: ...a saturated suction temperature of 4 C and 8 K subcooling Table 3 shows the correction factors to be applied to the values from Table 2 if the operating conditions are different from those previously...

Страница 26: ...ing temperature C Outside pipe diameter inch 1 2 5 8 3 4 7 8 1 1 8 1 3 8 1 5 8 2 1 8 2 5 8 3 1 8 3 5 8 4 1 8 27 0 81 1 48 2 39 3 66 7 14 12 06 18 64 37 21 63 94 99 81 145 60 201 98 32 0 84 1 51 2 46 3...

Страница 27: ...the forced start command refer to the controls manual and let the pump run for two con secutive hours to clean the hydronic circuit of the system presence of solid contaminants Read the plate heat ex...

Страница 28: ...300 1 2 3 4 0 25 50 75 100 125 150 175 200 2 4 6 8 10 50 100 150 200 250 0 5 10 15 20 25 2 1 4 3 0 50 100 150 200 250 0 5 10 15 20 25 30 2 1 3 9 3 Available static system pressure evaporator side Sing...

Страница 29: ...0 50 100 150 200 250 0 5 10 15 20 25 30 0 50 100 150 200 250 0 5 10 15 20 25 30 2 1 3 10 2 Available static system pressure condenser side Single pump Legend 1 30RW 020 2 30RW 025 030 3 30RW 040 4 30R...

Страница 30: ...st efficiency with variation of the water flow rate and the number of fans required for any thermal load and outside temperature conditions The electronic board AUX1 integrated in the control box of t...

Страница 31: ...This is the first fan to start in each circuit and the last fan to stop A fan configuration with fixed speed fans permits year round system operation down to 0 C outside temperature A fan configurati...

Страница 32: ...B from fan 2 of each circuit If fans 1 has fixed speed the outputs assigned to board AUX1 are CH1 to CH4 for circuit A and CH5 to CH8 for circuit B from fan 1 Single circuit condenser Circuit Possibl...

Страница 33: ...its A and B If fan 1 has variable speed the outputs assigned to board AUX1 are CH1 to CH8 from fan 2 If fan 1 has fixed speed the outputs assigned to board AUX1 are CH1 to CH8 from fan 1 Dual circuit...

Страница 34: ...at all safety devices are operational especially that the high pressure switches are switched on and that the alarms are acknowledged 13 3 Operation of two units in master slave mode The control of a...

Страница 35: ...relation to the materials and coatings to which they are applied This is also the case for the products originally supplied by Carrier 14 Major system components and operation data 14 1 Compressors 30...

Страница 36: ...ow the regulations on monitoring pressurised equipment It is normally required that the user or operator sets up and maintains a monitoring and maintenance file If there are no regulations or to compl...

Страница 37: ...onents that do not comply must be changed Test pressures above the respective component design pressure must not be applied annex B and D After repair or significant modifications or significant syste...

Страница 38: ...expansion device must be between 12 and 14 C This corresponds to an actual subcooling temperature of between 6 and 8 K at the condenser outlet depending on the unit type Actual subcooling is equal the...

Страница 39: ...the vacuum pump pressure gauge ATTENTION Do not use a megohmmeter and do not place any stress on the compressor motor when the system has been ecacuated There is a risk of internal short circuits bet...

Страница 40: ...02 5 23 14 33 89 39 16 23 5 54 64 59 07 4 75 0 34 6 57 14 25 34 54 39 79 23 75 55 1 59 5 5 1 66 7 86 14 5 35 19 40 41 24 55 55 59 94 5 25 2 94 9 11 14 75 35 83 41 03 24 25 56 01 60 37 5 5 4 19 10 33 1...

Страница 41: ...tions contactors disconnect switch and transformer Check the status of the contactors and fuses Carry out a quick test refer to the 30RW RWA Pro Dialog Plus controls manual Mechanical checks Verify th...

Страница 42: ...ment check Is there any shipping damage If so where Will this damage prevent unit start up Unit is level in its installation Power supply agrees with the unit nameplate Electrical circuit wiring has b...

Страница 43: ...loop volume litres Calculated volume litres 3 5 liters nominal kW capacity for air conditioning units 30RW 30RWA 020 045 2 5 liters nominal kW capacity for air conditioning units 30RW 30RWA 060 300 Pr...

Страница 44: ...tor LWT Condenser EWT Condenser LWT Circuit A suction pressure Circuit B suction pressure Circuit A discharge pressure Circuit B discharge pressure Circuit A suction temperature Circuit B suction temp...

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