50XZ 024–060
Single-Packaged Heat Pump Units
with Puron® (R-410A) Refrigerant
Installation, Start-Up,
and Service Instructions
NOTE:
Read the entire instruction manual before starting the
installation.
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indicates a change since the last issue.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS .....................................................2
Introduction ....................................................................................2
Receiving and Installation..............................................................2
Check Equipment......................................................................2
IDENTIFY UNIT ................................................................2
INSPECT SHIPMENT ........................................................2
Provide Unit Support ................................................................2
ROOF CURB.......................................................................2
SLAB MOUNT ...................................................................2
GROUND MOUNT ............................................................2
Provide Clearances....................................................................2
Rig and Place Unit....................................................................3
INSPECTION ......................................................................3
INSTALLATION ................................................................4
Select and Install Ductwork .....................................................5
CONVERTING HORIZONTAL DISCHARGE UNITS TO
DOWNFLOW (VERTICAL) DISCHARGE UNITS.........7
Provide for Condensate Disposal .............................................7
Install Electrical Connections ...................................................8
HIGH-VOLTAGE CONNECTIONS..................................8
ROUTING POWER LEADS INTO UNIT ........................9
CONNECTING GROUND LEAD TO GROUND LUG ..9
ROUTING CONTROL POWER WIRES (24-V) ..............9
Easy Select™—50XZ .........................................................9
50XZ Sequence Of Operation...........................................17
SPECIAL PROCEDURES FOR 208-V OPERATION ...17
PRE-START-UP ..........................................................................18
START-UP ...................................................................................18
50XZ: Start-Up .......................................................................18
Check for Refrigerant Leaks ..................................................19
Start-Up Adjustments..............................................................19
CHECKING COOLING AND HEATING CONTROL OP-
ERATION ..........................................................................19
CHECKING
AND
ADJUSTING
REFRIGERANT
CHARGE ...........................................................................19
REFRIGERANT CHARGE ..............................................20
NO CHARGE ....................................................................20
LOW CHARGE COOLING .............................................20
TO USE COOLING CHARGING CHARTS ..................20
INDOOR
AIRFLOW
AND
AIRFLOW
ADJUST-
MENTS ..............................................................................20
Defrost Control .......................................................................20
Quiet Shift..........................................................................20
Defrost................................................................................20
MAINTENANCE.........................................................................22
Air Filter..................................................................................23
Indoor Blower and Motor.......................................................23
Outdoor Coil, Indoor Coil, and Condensate Drain Pan ........23
Outdoor Fan ............................................................................24
Electrical Controls and Wiring...............................................24
Refrigerant Circuit ..................................................................24
Indoor Airflow ........................................................................24
Metering Devices–TXV & Accurater Piston .........................24
Pressure Switches....................................................................25
Loss of Charge Switch ...........................................................25
High-Pressure Switch..............................................................25
Copeland Scroll Compressor (Puron Refrigerant) .................26
Refrigerant System..................................................................26
Refrigerant .........................................................................26
Compressor Oil..................................................................26
Servicing Systems on Roofs with Synthetic Materials ....26
Liquid Line Filter Drier ....................................................26
Puron (R-410A) Refrigerant Charging .............................26
System Information.................................................................26
Loss of Charge Switch ......................................................26
Check Defrost Thermostat ................................................26
TROUBLESHOOTING ...............................................................27
Start-Up Checklist ........................................................................27
NOTE TO INSTALLER — READ THESE INSTRUCTIONS
CAREFULLY AND COMPLETELY before installing this unit.
Also, make sure the Owner’s Manual and Service Instructions are
left with the unit after installation.
Fig. 1—Unit 50XZ
C99064
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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1
4
Tab
5a 5a
PC 101
Catalog No. 535–00
114
Printed in U.S.A.
Form 50XZ-2SI
Pg 1
8–03
Replaces: 50XZ-1SI