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SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components. Only
trained and qualified personnel should install, repair, or service
air-conditioning equipment.

Untrained personnel can perform basic maintenance functions of
cleaning coils and filters. All other operations should be performed
by trained service personnel. When working on air-conditioning
equipment, observe precautions in the literature, tags, and labels
attached to the unit, and other safety precautions that may apply.

Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloth for unbrazing operations. Have fire extinguisher
available for all brazing operations.

Improper installation, adjustment, alteration, service, mainte-
nance, or use can cause explosion, fire, electric shock, or
other occurrences, which could cause serious injury or death
or damage your property. Consult a qualified installer or
service agency for information or assistance. The qualified
installer or agency must use only factory-authorized kits or
accessories when modifying this product.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the product or in instructions or
manuals, be alert to the potential for personal injury.

Understand the signal words — DANGER, WARNING, CAU-
TION, and NOTE. Danger identifies the most serious hazards,
which will result in severe personal injury or death. Warning
indicates a condition that could cause serious personal injury or
death. Caution is used to identify unsafe practices, which would
result in minor personal injury or product and property damage.
NOTE is used to highlight suggestions which will result in
enhanced installation, reliability, or operation.

1. The power supply (volts, phase, and hertz) must correspond to

that specified on unit rating plate.

2. The electrical supply provided by the utility must be sufficient

to handle load imposed by this unit.

3. This installation must conform with local building codes and

with NEC (National Electrical Code). Refer to provincial and
local plumbing or waste water codes and other applicable local
codes.

Before performing service or maintenance operations on
system, turn off main power to unit. Turn off accessory heater
power switch if applicable. Electrical shock could cause
severe injury or death.

Puron (R-410A) systems operate at higher pressures than
standard R-22 systems. DO not use R-22 service equipment
or components on Puron (R-410A) equipment. Ensure service
equipment is rated for Puron (R-410A)

INTRODUCTION

The 50XZ heat pump is fully self-contained and designed for
outdoor installation. (See Fig. 1) Standard units are shipped in a
horizontal-discharge configuration for installation on a ground-
level slab. Standard units can be converted to downflow (vertical)
discharge configurations for rooftop applications.

RECEIVING AND INSTALLATION

Step 1—Check Equipment

IDENTIFY UNIT

The unit model number and serial number are stamped on the unit
identification plate. Check this information against shipping pa-
pers.

INSPECT SHIPMENT

Inspect for shipping damage while unit is still on shipping pallet.
If unit appears to be damaged or is torn loose from its anchorage,
have it examined by transportation inspectors before removal.
Forward claim papers directly to transportation company. Manu-
facturer is not responsible for any damage incurred in transit.
Check all items against shipping list. Immediately notify the
nearest Carrier Air Conditioning office if any item is missing. To
prevent loss or damage, leave all parts in original packages until
installation.

Step 2—Provide Unit Support

ROOF CURB

Install accessory roof curb in accordance with instructions shipped
with curb (See Fig. 5). Install insulation, cant strips, roofing, and
flashing. Ductwork must be attached to curb.

IMPORTANT:

The gasketing of the unit to the roof curb is critical

for a watertight seal. Install gasketing material supplied with the
roof curb. Improperly applied gasketing also can result in air leaks
and poor unit performance.

Curb should be level to within 1/4 in. (See Fig. 6). This is
necessary for unit drain to function properly. Refer to accessory
roof curb installation instructions for additional information as
required.

SLAB MOUNT

Place the unit on a solid, level concrete pad that is a minimum of
4 in. thick with 2 in. above grade (See Fig. 7). The slab should
extend approximately 2 in. beyond the casing on all 4 sides of the
unit. Do not secure the unit to the slab except when required by
local codes.

GROUND MOUNT

The unit may be installed either on a slab or placed directly on the
ground if local codes permit. Place the unit on level ground
prepared with gravel for condensate discharge.

Step 3—Provide Clearances

The required minimum service clearances are shown in Figs. 2 and
3. Adequate ventilation and outdoor air must be provided. The
outdoor fan draws air through the outdoor coil and discharges it
through the top fan grill. Be sure that the fan discharge does not
recirculate to the outdoor coil. Do not locate the unit in either a
corner or under an overhead obstruction. The minimum clearance
under a partial overhang (such as a normal house overhang) is 48
in. above the unit top. The maximum horizontal extension of a
partial overhang must not exceed 48 in.

IMPORTANT:

Do not restrict outdoor airflow. An air restriction

at either the outdoor-air inlet or the fan discharge may be
detrimental to compressor life.

Do not place the unit where water, ice, or snow from an overhang
or roof will damage or flood the unit. Do not install the unit on
carpeting or other combustible materials. Slab-mounted units
should be at least 4 in. above the highest expected water and runoff
levels. Do not use unit if it has been under water.

2

Содержание 50XZ024

Страница 1: ...FRIGERANT CHARGE 20 NO CHARGE 20 LOW CHARGE COOLING 20 TO USE COOLING CHARGING CHARTS 20 INDOOR AIRFLOW AND AIRFLOW ADJUST MENTS 20 Defrost Control 20 Quiet Shift 20 Defrost 20 MAINTENANCE 22 Air Filter 23 Indoor Blower and Motor 23 Outdoor Coil Indoor Coil and Condensate Drain Pan 23 Outdoor Fan 24 Electrical Controls and Wiring 24 Refrigerant Circuit 24 Indoor Airflow 24 Metering Devices TXV Acc...

Страница 2: ...d units can be converted to downflow vertical discharge configurations for rooftop applications RECEIVING AND INSTALLATION Step 1 Check Equipment IDENTIFY UNIT The unit model number and serial number are stamped on the unit identification plate Check this information against shipping pa pers INSPECT SHIPMENT Inspect for shipping damage while unit is still on shipping pallet If unit appears to be d...

Страница 3: ...use and at monthly intervals all rigging brackets and straps should be visually inspected for any damage evidence of wear structural deformation or cracks Particular attention should be paid to excessive wear at hoist hooking points and load support areas Brackets or straps showing any kind of wear in these areas must not be used and should be discarded Fig 2 50XZ024 036 Unit Dimensions UNIT ELECT...

Страница 4: ...g holds in the composite unit base 4 Thread lifting bracket strapping around bottom perimeter of unit as follows a Open lever of tension buckle ratchet type b Feed strapping through tension buckle as shown in Fig 8 c Pull strapping through tension buckle unit taut Fig 3 50XZ 042 060 Unit Dimensions UNIT ELECTRICAL CHARACTERISTICS UNIT WEIGHT UNIT HEIGHT IN MM A CENTER OF GRAVITY IN MM lb kg X Y Z ...

Страница 5: ...stall a 90 degree turn in the return ductwork between the unit and the conditioned space If a 90 degree elbow cannot be installed then a grille of sufficient strength and density should be installed to prevent objects from falling into the conditioned space Units with electric heaters require 90 degree elbow in supply duct 1 All units should have field supplied filters or accessory filter rack ins...

Страница 6: ...also be used when required by code for hurricane or seismic conditions This bracket is available through Micrometl C00076 Gasket around outer edge Insulated deck pan Gasket around duct S A R A HVACunit base Gasketing outer flange Flashing field supplied Roofing mater ial field supplied Cant strip field supplied Provided with roofcurb Roof Duct wo rk field supplied Insulation field supplied Roofcur...

Страница 7: ...reductions Abrupt change in duct size adversely affects air performance Step 6 Provide for Condensate Disposal NOTE Ensure that condensate water disposal methods comply with local codes restrictions and practices The 50XZ units dispose of condensate through a 3 4 in NPT female fitting that exits on the compressor end of the unit Condensate water can be drained directly onto the roof in rooftop ins...

Страница 8: ...ce with NEC ANSI NFPA latest edition and local electrical codes governing such wiring In Canada all electrical connec tions must be in accordance with CSA standard C22 1 Canadian Electrical Code Part 1 and applicable local codes Refer to unit wiring diagram 2 Use only copper conductor for connections between field supplied electrical disconnect switch and unit DO NOT USE ALUMINUM WIRE 3 Be sure th...

Страница 9: ...ee the caution label on the transformer or Fig 19 Transformer is factory wired for 230 v operation If supply voltage is 208 v rewire transformer primary as described in Special Procedures for 208 v Operation section EASY SELECT 50XZ EASY SELECT CONFIGURATION TAPS FOR 50XZ Easy Select taps are used by the installer to configure a system The ECM motor uses the selected taps to modify its operation t...

Страница 10: ...airflow also marked is approved For increased comfort select the narrowest kW range matching the heater size for example 0 10 for 10 kW heater This airflow must be greater than the minimum for CFM for electric heater application with the size system installed for safe and continuous operation See Tables 4A 4B 4C 5 6 for airflow delivery and minimum CFM Note that airflow marked is the airflow which...

Страница 11: ...53 16 9 83 0 0 9 6 8 3 8 5 0 5 4 7 2 7 5 10 0 11 3 15 0 18 1 20 8 26 30 36 1 41 7 54 2 62 5 28 8 28 8 51 4 54 9 61 3 66 3 74 0 80 9 96 5 107 0 35 35 70 70 80 80 90 90 100 110 208 230 3 60 187 253 12 2 77 0 1 6 6 8 3 8 5 0 7 5 10 0 11 3 15 0 10 4 12 0 20 8 24 1 31 3 36 1 23 7 23 7 36 7 38 7 49 7 53 7 62 7 68 8 30 30 50 50 60 60 70 80 042 208 230 1 60 187 253 22 4 105 0 0 9 6 8 3 8 5 0 5 4 7 2 7 5 1...

Страница 12: ...ounted 5 amp automotive fuse placed in series with the trans former SEC2 and the R circuit The C circuit of the transformer is referenced to chassis ground through a printed circuit run at SEC1 connected to metal standoff marked with ground symbol h BASIC UNIT CONFIGURATION The following basic configuration of the indoor motor will provide ARI rated performance of the System This BASIC CONFIGURATI...

Страница 13: ...Fig 14 Wiring Schematics 50XZ Single Phase C03005 13 ...

Страница 14: ...Fig 15 Wiring Schematics 50XZ Three Phase 1 3 2 14 C03006 ...

Страница 15: ...humidifying comfort See Fig 20 22 1 AUX HEAT kW CFM Select the narrowest heater range to match size of electric heater installed skip this step if no heater is installed 2 AC HP Size Factory selected to match system size installed please verify 3 SYSTEM TYPE Select system type HP COMFORT for heat pump system or AC for air conditioner system Fig 16 High and Control Voltage Wiring Connections C01028...

Страница 16: ...nd AUX2 terminals are not always energized during blower operations as described above When using an electronic air cleaner with the unit use Airflow Sensor P N KEAAC0101AAA The airflow sensor turns on elec tronic air cleaner when the blower is operating d HUMIDIFIER HUMIDISTAT CONNECTIONS Easy Select Board terminals HUM1 and HUM2 are provided for direct connection to the low voltage control of a ...

Страница 17: ...r super dehumidify mode the motor delivers reduced airflow to maximize the humidity removal of the system while minimizing over cooling e ELECTRIC HEATING MODE 1 Thermostat closes circuit R to W W1 or W2 The unit delivers the selected electric heat airflow There are no on or off delays f HEAT PUMP HEATING MODE 1 Thermostat closes circuits R to G and R to Y Y2 The unit delivers selected heat pump h...

Страница 18: ...roper drainage d Make sure that on the 060 size only the 2 wire ties fastened to the outdoor coils and reversing valve accumulator have been removed e Make sure that all tools and miscellaneous loose parts have been removed 5 Compressors are internally spring mounted Do not loosen or remove compressor hold down bolts 6 Each unit system has 2 Schrader type ports one low side Schrader fitting locate...

Страница 19: ...1 Place room thermostat SYSTEM switch or MODE control in OFF position Observe that blower motor starts when FAN mode is placed in FAN ON position and shuts down within 60 sec 030 060 size or 30 sec 024 size when FAN MODE switch is placed in AUTO position 2 Place system switch or MODE control in HEAT position Set control above room temperature Observe that compressor outdoor fan and indoor blower m...

Страница 20: ...lem causing the inaccurate readings is a refrigerant leak refer to Check for Refrigerant Leaks section INDOOR AIRFLOW AND AIRFLOW ADJUSTMENTS For heating and cooling operation the recommended airflow is 350 to 450 cfm for each 12 000 Btuh of rated cooling capacity For units with optional electric heat the airflow must not be reduced below the levels stated in Table 2 Tables 4A 4B show both heating...

Страница 21: ...OMFORT 720 660 790 745 685 890 850 785 030 COOLING 1010 920 825 1105 1030 930 1255 1160 1050 COOLING DEHUMIDIFY 890 845 795 890 865 825 1010 980 925 HEAT PUMP COMFORT 945 850 765 1020 965 895 1140 1105 995 036 COOLING 1110 1025 970 1235 1175 1115 1400 1355 1280 COOLING DEHUMIDIFY 990 960 910 990 975 940 1125 1110 1085 HEAT PUMP COMFORT 1035 975 910 1160 1080 1020 1305 1275 1220 Heat Pump Efficienc...

Страница 22: ...er to the unit before performing any maintenance or service on this unit 2 Use extreme caution when removing panels and parts As with any mechanical equipment personal injury can result from sharp edges 3 Never place anything combustible either on or in contact with the unit Errors made when reconnecting wires may cause improper and dangerous operation Label all wires prior to disconnect ing when ...

Страница 23: ...re easily cleaned when dry therefore inspect and clean the coils either before or after each cooling season Remove all obstructions including weeds and shrubs that interfere with the airflow through the condenser coil Straighten bent fins with a fin comb If coated with dirt or lint clean the coils with a vacuum cleaner using the soft brush attachment Be careful not to bend the fins If coated with ...

Страница 24: ...evice is a TXV type device Fig 27 Cooling Charging Table Subcooling C03027 psig 5 10 15 20 kPa 3 6 8 11 189 61 56 51 46 1303 13 13 11 8 203 66 61 56 51 1399 13 16 13 10 10 3 5 7 9 8 5 4 9 4 5 2 9 5 8 6 4 7 210 68 63 58 53 1448 13 17 14 11 NA NA NA NA NA 217 70 65 60 55 1496 13 18 15 13 17 6 9 8 16 8 9 3 16 5 9 2 15 4 8 6 14 3 7 9 224 72 67 62 57 1544 13 19 16 14 NA NA NA NA NA 231 74 69 64 59 1593...

Страница 25: ...switch 3 Apply ohm meter leads across switch You should have continuity on a good switch NOTE Because these switches are attached to refrigeration system under pressure it is not advisable to remove this device for troubleshooting unless you are reasonably certain that a problem exists If switch must be removed remove and recover all system charge so that pressure gauges read 0 psi Never open syst...

Страница 26: ...y risk exposure of compressor oil to the roof take appropriate precautions to protect roofing Proce dures which risk oil leakage include but are not limited to compressor replacement repairing refrigerant leaks replacing refrigerant components such as filter drier pressure switch me tering device coil accumulator or reversing valve Synthetic Roof Precautionary Procedure 1 Cover extended roof worki...

Страница 27: ...door coil on the bottom circuit and as close to the coil as possible TROUBLESHOOTING Refer to the Cooling and Heating Troubleshooting Chart Table 7 for troubleshooting information START UP CHECKLIST Fig 30 Defrost Thermostat C99029 FEEDER TUBE STUB TUBE DEFROST THERMOSTAT 27 ...

Страница 28: ... side with 520 psig low side retard Use hoses with 750 psig service pressure rating Leak detectors should be designed to detect HFC refrigerant Puron as with other HFCs is only compatible with POE oils Vacuum pumps will not remove moisture from oil Only use factory specified liquid line filter driers with rated working pressures no less than 600 psig Do not install a suction line filter drier in l...

Страница 29: ...es 3 Complete wiring and install outdoor temperature sensor according to Installation Instructions 1 Configuration Taps See Installation Instructions for detailed description Option 5 Variable Speed Motors set to ON Option 7 Super Dehumidify set to ON Option 12 Heaters during Defrost setting 2 is suggested for all heaters Option 16 Heat pump systems set to ON for warmer heat below 40 F Option 17 S...

Страница 30: ...reversing the 3 phase power leads to the unit Compressor cycles other than normally satisfying thermostat Refrigerant overcharge or undercharge Recover refrigerant evacuate system and recharge to capacities shown on nameplate Defective compressor Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start ca...

Страница 31: ...e or low side restricted Remove source of restriction Cool Insufficient coil airflow Increase air quantity Check filter replace if necessary Cool Temperature too low in conditioned area Reset thermostat Cool Outdoor ambient below 40 F Install low ambient kit Filter drier restricted Replace Compressor runs but outdoor fan does not NC normally closed contacts on defrost board open Check condition of...

Страница 32: ...____DB ___________WB HEAT PUMP SUPPLY AIR ___________ GAS HEAT SUPPLY AIR ___________ ELECTRIC HEAT SUPPLY AIR ___________ PRESSURES GAS INLET PRESSURE ___________IN WG GAS MANIFOLD PRESSURE ___________IN WG REFRIGERANT SUCTION ___________PSIG SUCTION LINE TEMP ___________ REFRIGERANT DISCHARGE ___________PSIG DISCHARGE TEMP ___________ VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS GAS HEAT TEMP...

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