Carlin G3B Скачать руководство пользователя страница 9

Model G3B Gas burner — Instruction manual

MNG3B Gas 041015

 

9

2.  Install Gas Piping from Meter to Combination Gas Valve

Code compliance

The burner/appliance installation must comply with codes listed on page 2 and 
any other locally applicable codes.

Piping from meter to burner

 

Connect from the gas supply to the burner combination gas valve 
inlet using new, clean black iron pipe and malleable iron fittings only. 
Do not use copper, brass, cast iron or galvanized pipe or fittings. 

 

Provide support for gas piping. Do not rest weight of piping on burner 
gas valve.

 

Apply pipe dope sparingly at all joints. Use only pipe dope listed for 
use with propane gas. Do not use pipe sealing tape.

 

Do not hold gas valve with pipe wrench. Use crescent wrench or 
other smooth-jawed device. Do not over-tighten. 

 

Failure to comply with above could result in severe personal injury, 
death or substantial property damage.

1.  If possible, install a new gas line directly from the gas meter. If you are 

using an existing gas line, verify it is clean and in good condition, and 
verify it is large enough to handle the load of all connected appliances.

2.  When branching from a common gas line, do not tap off from the bottom 

of horizontal sections — only from the side or top.

3.  Install a main manual shutoff valve, sediment trap and ground joint 

union near the burner combination gas valve connection as shown in 
Figure 5.

4.  If the burner is installed inside the appliance jacket, install the main 

manual gas valve and sediment trap external to the jacket.

5.  Size piping (or verify size) using Table 2. You will find additional informa-

tion on gas line sizing in the National Fuel Gas Code, ANSI Z223.1.

Gas supply pressure — 

natural or propane

•  Maximum supply pressure:  14 inches w.c.

•  Minimum supply pressure:   5 inches w.c.

  Do not expose the combination gas valve to gas pressure in 

excess of 14 inches water column. Higher pressure could 
damage the valve seat, resulting in potentially hazardous 
condition. When pressure testing piping at higher pressures, 
disconnect burner from gas line before testing.

 

If  the  gas  supply  pressure  can exceed 14  inches  water 
column  at  any  time,  you  must  install  a lockup type gas 
pressure regulator in the gas supply piping, ahead of the main 
manual gas valve installed at the burner.

Test and purge gas line

Read WARNING above.
Pressure test and purge the line. Pressure testing should be done by the 
gas supplier or utility, following all applicable codes.

Table 2

  Capacities of black iron pipe, cubic feet gas/

hour

Figure 5

  Connecting gas supply piping to burner

1   Pipe to meter or branch
2   Main manual gas shutoff valve (must 

be ‘T’ handle in state of MA)

3   Use clean, burr-free black iron pipe 

and malleable iron fittings

4   Ground joint union

 5   Sediment leg
 6   Burner combination gas valve
 7   Upstream pressure tap, 1/8” 

npt

 8   Outlet pressure tap, 1/8” 

npt

 9   Gas pressure regulator access screw
10   Gas valve wire terminal strip

Содержание G3B

Страница 1: ...servicer Except where specifi cally stated otherwise this manual must be used only by a qualified service technician In the state of MA this product must be installed by a licensed plumber or gas fit...

Страница 2: ...l property damage Before leaving the site after startup or service review the User s information manual with the user Make the user aware of all potential hazards and perform the training outlined bel...

Страница 3: ...ith integral gas pressure regulation set for 3 w c outlet pressure 10 Control panel 11 Terminal strip 12 Primary control Honeywell Model S89C primary control for use with flame rectification 13 Contro...

Страница 4: ...less steel liner to vent the flue products A defective vent system could result in severe personal injury death or substantial property damage Vent chimney sizing Follow all local codes when sizing th...

Страница 5: ...ion for louvers of 1 square inch per 1 000 Btuh of all appliances in the space If the building construc tion is unusually tight see National Fuel Gas Code or CSA B149 1 or 2 for definition you will ne...

Страница 6: ...around the burner air tube is more than wrap the burner air tube with minimum 2300 F rated ceramic fiber blanket to seal off the gap Notice that the flameholder may extend slightly into chamber as sho...

Страница 7: ...ng these items Avoid breathing dust and avoid contact with skin or eyes Wear long sleeved loose fitting clothing gloves and eye protection Use a NIOSH N95 certified respirator This respirator meets re...

Страница 8: ...eding Failure to do so could result in severe personal injury death or substantial property damage 3 Loosen Allen screws securing gas line to burner gas connection 4 Remove combination gas valve item...

Страница 9: ...connection as shown in Figure 5 4 If the burner is installed inside the appliance jacket install the main manual gas valve and sediment trap external to the jacket 5 Size piping or verify size usingT...

Страница 10: ...ersonal injuiry death or substantial property damage Figure 6 Ladder wiring diagram Electrically ground burner The burner must be grounded in accordance with local codes or in the absence of local cod...

Страница 11: ...tion of the burner controls Br brown Gr green Bk black Blue blue Or orange Pur purple Gray gray Wire color coding 120 factory wiring VAC 24 factory wiring VAC 120 field wiring VAC 24 field wiring VAC...

Страница 12: ...e plate clockwise to the closed position 3 Check the air throttle indicator The 0 position of the indicator should be even with the end of the air inlet tube If not bend the arm slightly until the ind...

Страница 13: ...n Gas valve on light remains on during normal running indicating gas valve is energized Shutdown When the call for heat ends the primary control immediately deactivates the gas valve and blower The bu...

Страница 14: ...for combination gas valve outlet pressure Adjust valve regulator if necessary so the reading is 3 5 inches w c for either natural gas or propane gas Inspect flame Look at flame through appliance obser...

Страница 15: ...from the combustion chamber If CO2 is noticeably lower overfire than in the vent the appliance has leaks that must be repaired 5 Perform Checkout Procedures Fill Out Certificate continued Check flame...

Страница 16: ...of barometric damper and spill switch If the building contains any exhaust fans or conditions that could affect vent performance check burner appliance vent operation with exhaust fans or other condit...

Страница 17: ...ur 8 32 screws securing the air tube back plate 6 Maintenance and Service Procedures 7 Swing the hold on bracket away and carefully pull out the ignition tube assembly As the white ceramic is exposed...

Страница 18: ...housing cover 6 Maintenance and Service Procedures continued Replacing blower motor or wheel Follow this procedure to replace motor or wheel 1 Remove the four 8 32 screws in the motor mounting plate...

Страница 19: ...nnect the motor leads and power the motor directly with 120 V to check motor operation Bad primary control If all above tests prove negative replace control Burner pre purges for 34 seconds but does n...

Страница 20: ...hrottle according to desired input Wrong orifice size Check orifice drill size Manifold pressure Adjust regulator to 3 5 W C for natural gas or propane Inadequate gas supply Line pressure requirements...

Страница 21: ...ative overfire pressure The G3B burner must not be installed on a product that operates with a pressurized combustion chamber Failure to comply could result in severe personal injury death or substant...

Страница 22: ...in 54858 13 Insulator Tube 2 required 74617 14 Hot Surface Ignitor NORTON 120 volt 5 3 8 OAL 87197S 15 Gasket ignitor assembly 40360 16 Rear Ignitor Assembly 6 overall length 7 1 2 9 overall length 10...

Страница 23: ...Model G3B Gas burner Instruction manual MNG3B Gas 041015 23 9 Replacement parts continued...

Страница 24: ...Model G3B Gas burner Instruction manual MNG3B Gas 041015 24...

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