Carlin G3B Скачать руководство пользователя страница 19

Model G3B Gas burner — Instruction manual

MNG3B Gas 041015

 

19

7.  Troubleshooting

Problem

Possible 
cause

Corrective action

WARNING

These procedures must only be performed by a qualified service 
technician. Use care when performing tests on electrically or 
mechanically live parts. Disconnect power to burner/appliance and close 
main manual gas valve when removing components for service. Failure 
to comply could result in severe personal injury, death or substantial 
property damage.

Burner motor will 
not start

120 V power

Check 120 V at terminal strip. L1 - L2 
Check limit/operative circuit.

24 V circuit

Check that 24 V thermostat/circuit is calling for heat. 
Check transformer output. Each “T” on terminal strip should read 
approx. 24 volts to “G” ground.

Incorrect wiring

Check all field and factory wiring.

Bad motor relay

Check 24 V at motor relay. Relay should click (pull-in) on call for heat. 
Check continuity across contacts (N.O.) or each side of contact to L2 on 
terminal strip should read 120 volts.

Bad motor

If motor relay is good (see above) and wiring is correct, disconnect the 
motor leads and power the motor directly with 120 V to check motor 
operation.

Bad primary 
control

If all above tests prove negative replace control.

Burner pre-
purges for 34 
seconds but 
does not light 
(continued on 
next page)

Incorrect air 
setting

For initial light-off set air throttle according to desired input. 

Wrong orifice 
size

Check orifice drill size.

Manual gas shut-
off valve closed

Check supply line gas cock and manual shut-off valve on combination 
gas valve.

Manifold 
pressure

Adjust regulator to 3.5 W.C. for natural gas and propane.

Gas valve not 
opening

Check for 24 V valve coil during TFI. Indicator light should also be on.
Line pressure in excess of 14.0 W.C. can damage valve. 

Motor end switch 
not making

Check motor end switch.
Disconnect the two red leads in the panel coming from the motor end 
bell. Check continuity during pre-purge. End switch will not activate if 
motor is not running up to speed.

Hot surface 
ignition element 
damaged

Element normally glows red within 20 seconds during pre-purge. Use 
flame mirror to visually inspect.
Check for 120 V at rear of ignitor assembly during pre-purge.
If visual inspection cannot be done, remove element and power directly 
with 120 V. Replace element if it does not glow red within 45 seconds. 

Содержание G3B

Страница 1: ...servicer Except where specifi cally stated otherwise this manual must be used only by a qualified service technician In the state of MA this product must be installed by a licensed plumber or gas fit...

Страница 2: ...l property damage Before leaving the site after startup or service review the User s information manual with the user Make the user aware of all potential hazards and perform the training outlined bel...

Страница 3: ...ith integral gas pressure regulation set for 3 w c outlet pressure 10 Control panel 11 Terminal strip 12 Primary control Honeywell Model S89C primary control for use with flame rectification 13 Contro...

Страница 4: ...less steel liner to vent the flue products A defective vent system could result in severe personal injury death or substantial property damage Vent chimney sizing Follow all local codes when sizing th...

Страница 5: ...ion for louvers of 1 square inch per 1 000 Btuh of all appliances in the space If the building construc tion is unusually tight see National Fuel Gas Code or CSA B149 1 or 2 for definition you will ne...

Страница 6: ...around the burner air tube is more than wrap the burner air tube with minimum 2300 F rated ceramic fiber blanket to seal off the gap Notice that the flameholder may extend slightly into chamber as sho...

Страница 7: ...ng these items Avoid breathing dust and avoid contact with skin or eyes Wear long sleeved loose fitting clothing gloves and eye protection Use a NIOSH N95 certified respirator This respirator meets re...

Страница 8: ...eding Failure to do so could result in severe personal injury death or substantial property damage 3 Loosen Allen screws securing gas line to burner gas connection 4 Remove combination gas valve item...

Страница 9: ...connection as shown in Figure 5 4 If the burner is installed inside the appliance jacket install the main manual gas valve and sediment trap external to the jacket 5 Size piping or verify size usingT...

Страница 10: ...ersonal injuiry death or substantial property damage Figure 6 Ladder wiring diagram Electrically ground burner The burner must be grounded in accordance with local codes or in the absence of local cod...

Страница 11: ...tion of the burner controls Br brown Gr green Bk black Blue blue Or orange Pur purple Gray gray Wire color coding 120 factory wiring VAC 24 factory wiring VAC 120 field wiring VAC 24 field wiring VAC...

Страница 12: ...e plate clockwise to the closed position 3 Check the air throttle indicator The 0 position of the indicator should be even with the end of the air inlet tube If not bend the arm slightly until the ind...

Страница 13: ...n Gas valve on light remains on during normal running indicating gas valve is energized Shutdown When the call for heat ends the primary control immediately deactivates the gas valve and blower The bu...

Страница 14: ...for combination gas valve outlet pressure Adjust valve regulator if necessary so the reading is 3 5 inches w c for either natural gas or propane gas Inspect flame Look at flame through appliance obser...

Страница 15: ...from the combustion chamber If CO2 is noticeably lower overfire than in the vent the appliance has leaks that must be repaired 5 Perform Checkout Procedures Fill Out Certificate continued Check flame...

Страница 16: ...of barometric damper and spill switch If the building contains any exhaust fans or conditions that could affect vent performance check burner appliance vent operation with exhaust fans or other condit...

Страница 17: ...ur 8 32 screws securing the air tube back plate 6 Maintenance and Service Procedures 7 Swing the hold on bracket away and carefully pull out the ignition tube assembly As the white ceramic is exposed...

Страница 18: ...housing cover 6 Maintenance and Service Procedures continued Replacing blower motor or wheel Follow this procedure to replace motor or wheel 1 Remove the four 8 32 screws in the motor mounting plate...

Страница 19: ...nnect the motor leads and power the motor directly with 120 V to check motor operation Bad primary control If all above tests prove negative replace control Burner pre purges for 34 seconds but does n...

Страница 20: ...hrottle according to desired input Wrong orifice size Check orifice drill size Manifold pressure Adjust regulator to 3 5 W C for natural gas or propane Inadequate gas supply Line pressure requirements...

Страница 21: ...ative overfire pressure The G3B burner must not be installed on a product that operates with a pressurized combustion chamber Failure to comply could result in severe personal injury death or substant...

Страница 22: ...in 54858 13 Insulator Tube 2 required 74617 14 Hot Surface Ignitor NORTON 120 volt 5 3 8 OAL 87197S 15 Gasket ignitor assembly 40360 16 Rear Ignitor Assembly 6 overall length 7 1 2 9 overall length 10...

Страница 23: ...Model G3B Gas burner Instruction manual MNG3B Gas 041015 23 9 Replacement parts continued...

Страница 24: ...Model G3B Gas burner Instruction manual MNG3B Gas 041015 24...

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