Carlin G3B Скачать руководство пользователя страница 18

Model G3B Gas burner — Instruction manual

MNG3B Gas 041015

18

Maintenance/service procedures

Cleaning blower wheel

  Periodically inspect and clean the blower housing and wheel.

1.  The best time to clean the blower housing and blower wheel is while 

the ignition tube assembly is out of the air tube (see “Inspect ignitor and 

ignition tube assembly”).

2.  Remove the four #8-32 slotted screws in the motor mounting plate.
3.  By pulling about 1 “ of slack in the motor wires from the control box, the 

motor blower/wheel assembly can be pulled out and rotated to a good 

position for cleaning the blower wheel.

4.  With a small brush or pipe cleaner, remove all dirt from the blades in the 

wheel.

5.  With a clean rag, wipe out all the dirt from inside the blower housing.
6.  Dirt that drops into the burner tube must be removed while the ignition 

tube is out.

7.  Replace the motor plate gasket with a new one.
8.  Replace the motor blower wheel assembly, being very careful that the 

gasket on the motor mounting plate makes a gas-tight seal against the 

blower housing cover.

6.  Maintenance and Service Procedures 

(continued)

Replacing blower motor or wheel

Follow this procedure to replace motor or wheel.

1.  Remove the four #8-32 screws in the motor mounting plate.
2.  Pull about 1” of slack in the motor wires from the control box. Then pull 

out and rotate the motor/blower wheel assembly. 

3.  Loosen Allen set screw in blower wheel hub and take the wheel off the 

motor shaft.

4.  Remove four #8-32 nuts holding motor to mounting plate. Be sure to take 

the four nylon washer seals from the motor studs and save for the new 

motor. Also remove the nylon motor bushing. Save the motor bushing for 

use with the new motor.

5.  Disconnect the motor wires from their wire nuts in the control panel, 

keeping track of their locations.

6.  Connect the new motor wires to their proper terminals.
7.  Place the four nylon washer seals on the new motor studs and assemble 

the motor plate to the motor using the four nuts.

8.  Replace the blower wheel with about 1/16” of shaft protruding beyond 

the hub.

9.  Replace the motor plate gasket with a new one.
10.  Replace the entire assembly, making sure that the gasket on the motor 

plate makes a gas-tight seal against the blower housing cover.

Maintenance/service procedures

 

(continued)

Содержание G3B

Страница 1: ...servicer Except where specifi cally stated otherwise this manual must be used only by a qualified service technician In the state of MA this product must be installed by a licensed plumber or gas fit...

Страница 2: ...l property damage Before leaving the site after startup or service review the User s information manual with the user Make the user aware of all potential hazards and perform the training outlined bel...

Страница 3: ...ith integral gas pressure regulation set for 3 w c outlet pressure 10 Control panel 11 Terminal strip 12 Primary control Honeywell Model S89C primary control for use with flame rectification 13 Contro...

Страница 4: ...less steel liner to vent the flue products A defective vent system could result in severe personal injury death or substantial property damage Vent chimney sizing Follow all local codes when sizing th...

Страница 5: ...ion for louvers of 1 square inch per 1 000 Btuh of all appliances in the space If the building construc tion is unusually tight see National Fuel Gas Code or CSA B149 1 or 2 for definition you will ne...

Страница 6: ...around the burner air tube is more than wrap the burner air tube with minimum 2300 F rated ceramic fiber blanket to seal off the gap Notice that the flameholder may extend slightly into chamber as sho...

Страница 7: ...ng these items Avoid breathing dust and avoid contact with skin or eyes Wear long sleeved loose fitting clothing gloves and eye protection Use a NIOSH N95 certified respirator This respirator meets re...

Страница 8: ...eding Failure to do so could result in severe personal injury death or substantial property damage 3 Loosen Allen screws securing gas line to burner gas connection 4 Remove combination gas valve item...

Страница 9: ...connection as shown in Figure 5 4 If the burner is installed inside the appliance jacket install the main manual gas valve and sediment trap external to the jacket 5 Size piping or verify size usingT...

Страница 10: ...ersonal injuiry death or substantial property damage Figure 6 Ladder wiring diagram Electrically ground burner The burner must be grounded in accordance with local codes or in the absence of local cod...

Страница 11: ...tion of the burner controls Br brown Gr green Bk black Blue blue Or orange Pur purple Gray gray Wire color coding 120 factory wiring VAC 24 factory wiring VAC 120 field wiring VAC 24 field wiring VAC...

Страница 12: ...e plate clockwise to the closed position 3 Check the air throttle indicator The 0 position of the indicator should be even with the end of the air inlet tube If not bend the arm slightly until the ind...

Страница 13: ...n Gas valve on light remains on during normal running indicating gas valve is energized Shutdown When the call for heat ends the primary control immediately deactivates the gas valve and blower The bu...

Страница 14: ...for combination gas valve outlet pressure Adjust valve regulator if necessary so the reading is 3 5 inches w c for either natural gas or propane gas Inspect flame Look at flame through appliance obser...

Страница 15: ...from the combustion chamber If CO2 is noticeably lower overfire than in the vent the appliance has leaks that must be repaired 5 Perform Checkout Procedures Fill Out Certificate continued Check flame...

Страница 16: ...of barometric damper and spill switch If the building contains any exhaust fans or conditions that could affect vent performance check burner appliance vent operation with exhaust fans or other condit...

Страница 17: ...ur 8 32 screws securing the air tube back plate 6 Maintenance and Service Procedures 7 Swing the hold on bracket away and carefully pull out the ignition tube assembly As the white ceramic is exposed...

Страница 18: ...housing cover 6 Maintenance and Service Procedures continued Replacing blower motor or wheel Follow this procedure to replace motor or wheel 1 Remove the four 8 32 screws in the motor mounting plate...

Страница 19: ...nnect the motor leads and power the motor directly with 120 V to check motor operation Bad primary control If all above tests prove negative replace control Burner pre purges for 34 seconds but does n...

Страница 20: ...hrottle according to desired input Wrong orifice size Check orifice drill size Manifold pressure Adjust regulator to 3 5 W C for natural gas or propane Inadequate gas supply Line pressure requirements...

Страница 21: ...ative overfire pressure The G3B burner must not be installed on a product that operates with a pressurized combustion chamber Failure to comply could result in severe personal injury death or substant...

Страница 22: ...in 54858 13 Insulator Tube 2 required 74617 14 Hot Surface Ignitor NORTON 120 volt 5 3 8 OAL 87197S 15 Gasket ignitor assembly 40360 16 Rear Ignitor Assembly 6 overall length 7 1 2 9 overall length 10...

Страница 23: ...Model G3B Gas burner Instruction manual MNG3B Gas 041015 23 9 Replacement parts continued...

Страница 24: ...Model G3B Gas burner Instruction manual MNG3B Gas 041015 24...

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