Carlin G3B Скачать руководство пользователя страница 1

Contents

PLEASE read this first.......................................................... 2
Codes and standards........................................................... 2
G3B Gas burner at-a-glance .............................................. 3
Prepare site • prepare burner • mount burner ................ 4
Install gas piping .................................................................. 9
Wire burner ......................................................................... 10
Check system • start-up burner/appliance .................... 12
Perform checkout procedure • fill out certificate ........ 14
Maintenance and service procedures ........................... 17
Troubleshooting .................................................................. 19
Dimensions and mounting information .......................... 21
Replacement parts............................................................. 22

Instruction Manual

Ratings

Input

.................................................... 60,000 to 180,000 

btuh

Fuels

.........................................Natural gas or propane gas

 

Max. supply pressure .............................14 

inches

 

w

.

c

.

 

Min. supply pressure ................................5 

inches

 

w

.

c

.

 

Manifold pressure .................................3.5 

inches

 

w

.

c

.

Electrical

: Power ...................................120

v

/60

hz

/1-

phase

, 8 

amps

 

 Motor..................................................1/50 

hp

, 3450 

rpm

Ignition

.................................. Norton hot surface ignitor, 120

v

Control

.................................Honeywell S89C primary control

Agencies

:  ........................................................CSA certified, U. S.

The G3B burner has been assigned 
U. S. Patent No. 4397631

 

Installer/servicer

  —   Except where specifi-

cally stated otherwise, this manual must be used only by 

qualified service technician

.  In the state of MA, this 

product must be installed by a licensed plumber or gas 
fitter.   Failure to comply with this or other requirements 
in this manual could result in severe personal injury, death 
or substantial property damage.

 

Handling 

— Handle burner (and hot surface ignitor) 

carefully to avoid cracking or breaking the ceramic ignitor. 
Ignitor protrudes slightly beyond burner head. Do not set 
burner on its end.

 

User 

— Refer only to User’s Information manual  

for information regarding operation of this burner. The 
remainder  of  this  manual  is  intended  only  for  your 
service technician. The burner and heat exchanger must 
be inspected and started at least annually by your service 
technician.

126 Bailey Road 

North Haven, CT 06473

Ph  203-680-9401 

Fx  203-680-9403

Carlin Combustion Technology, Inc.

T

ech

 

support

   800-989-2275

carlincombustion.com

©

 

Copyright 2015 — Carlin Combustion Technology, Inc.

Содержание G3B

Страница 1: ...servicer Except where specifi cally stated otherwise this manual must be used only by a qualified service technician In the state of MA this product must be installed by a licensed plumber or gas fit...

Страница 2: ...l property damage Before leaving the site after startup or service review the User s information manual with the user Make the user aware of all potential hazards and perform the training outlined bel...

Страница 3: ...ith integral gas pressure regulation set for 3 w c outlet pressure 10 Control panel 11 Terminal strip 12 Primary control Honeywell Model S89C primary control for use with flame rectification 13 Contro...

Страница 4: ...less steel liner to vent the flue products A defective vent system could result in severe personal injury death or substantial property damage Vent chimney sizing Follow all local codes when sizing th...

Страница 5: ...ion for louvers of 1 square inch per 1 000 Btuh of all appliances in the space If the building construc tion is unusually tight see National Fuel Gas Code or CSA B149 1 or 2 for definition you will ne...

Страница 6: ...around the burner air tube is more than wrap the burner air tube with minimum 2300 F rated ceramic fiber blanket to seal off the gap Notice that the flameholder may extend slightly into chamber as sho...

Страница 7: ...ng these items Avoid breathing dust and avoid contact with skin or eyes Wear long sleeved loose fitting clothing gloves and eye protection Use a NIOSH N95 certified respirator This respirator meets re...

Страница 8: ...eding Failure to do so could result in severe personal injury death or substantial property damage 3 Loosen Allen screws securing gas line to burner gas connection 4 Remove combination gas valve item...

Страница 9: ...connection as shown in Figure 5 4 If the burner is installed inside the appliance jacket install the main manual gas valve and sediment trap external to the jacket 5 Size piping or verify size usingT...

Страница 10: ...ersonal injuiry death or substantial property damage Figure 6 Ladder wiring diagram Electrically ground burner The burner must be grounded in accordance with local codes or in the absence of local cod...

Страница 11: ...tion of the burner controls Br brown Gr green Bk black Blue blue Or orange Pur purple Gray gray Wire color coding 120 factory wiring VAC 24 factory wiring VAC 120 field wiring VAC 24 field wiring VAC...

Страница 12: ...e plate clockwise to the closed position 3 Check the air throttle indicator The 0 position of the indicator should be even with the end of the air inlet tube If not bend the arm slightly until the ind...

Страница 13: ...n Gas valve on light remains on during normal running indicating gas valve is energized Shutdown When the call for heat ends the primary control immediately deactivates the gas valve and blower The bu...

Страница 14: ...for combination gas valve outlet pressure Adjust valve regulator if necessary so the reading is 3 5 inches w c for either natural gas or propane gas Inspect flame Look at flame through appliance obser...

Страница 15: ...from the combustion chamber If CO2 is noticeably lower overfire than in the vent the appliance has leaks that must be repaired 5 Perform Checkout Procedures Fill Out Certificate continued Check flame...

Страница 16: ...of barometric damper and spill switch If the building contains any exhaust fans or conditions that could affect vent performance check burner appliance vent operation with exhaust fans or other condit...

Страница 17: ...ur 8 32 screws securing the air tube back plate 6 Maintenance and Service Procedures 7 Swing the hold on bracket away and carefully pull out the ignition tube assembly As the white ceramic is exposed...

Страница 18: ...housing cover 6 Maintenance and Service Procedures continued Replacing blower motor or wheel Follow this procedure to replace motor or wheel 1 Remove the four 8 32 screws in the motor mounting plate...

Страница 19: ...nnect the motor leads and power the motor directly with 120 V to check motor operation Bad primary control If all above tests prove negative replace control Burner pre purges for 34 seconds but does n...

Страница 20: ...hrottle according to desired input Wrong orifice size Check orifice drill size Manifold pressure Adjust regulator to 3 5 W C for natural gas or propane Inadequate gas supply Line pressure requirements...

Страница 21: ...ative overfire pressure The G3B burner must not be installed on a product that operates with a pressurized combustion chamber Failure to comply could result in severe personal injury death or substant...

Страница 22: ...in 54858 13 Insulator Tube 2 required 74617 14 Hot Surface Ignitor NORTON 120 volt 5 3 8 OAL 87197S 15 Gasket ignitor assembly 40360 16 Rear Ignitor Assembly 6 overall length 7 1 2 9 overall length 10...

Страница 23: ...Model G3B Gas burner Instruction manual MNG3B Gas 041015 23 9 Replacement parts continued...

Страница 24: ...Model G3B Gas burner Instruction manual MNG3B Gas 041015 24...

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