background image

26 

µC

2

SE process c030220416

 - rel. 2.3 - 17.05.2018 

6.7  Fan management 

Fan operation 

F01 enables the condenser fan output, according to the output assigned by parameter H11. Depending on the type of fan, the controller PWM output 
(Y1), always active, requests the presence of optional boards: 
1) CONVONOFF0 for the conversion of the PWM output into ON/OFF output; 
2) CONV0/10A0 for the conversion of the PWM output into 0…10 Vdc or 4…20 mA output; 
3) optional phase cut boards MCHRTF*/FCS (supplied with Triac). In this case, it is necessary to specify the voltages supplied by the Triac to the fan 
electric motor, corresponding to  minimum and maximum speed.  The value set does not correspond to  the  rms voltage (in Volts) applied but to a 
calculation unit inside the μC

2

SE. See the Commissioning chap. for the calculation of the fan minimum and maximum speeds. 

F02 sets the operating mode of the condensation fan. 
F02 = 0: always on at maximum speed, independently from the compressors. The fan is only off if the unit passes to stand-by; 

 

F02 = 1: operation in parallel to compressor. The fan is on at maximum speed when the compressor is active; 
F02 = 2: on when the corresponding compressor is active, with ON/OFF control based on the temperature/pressure settings for the minimum and 
maximum speed (parameters F05-F06). When the compressors switch off, the fan deactivates irrespective of the condensing temperature/pressure.  

 

F02 = 3: on when the relative compressor is active with speed control. When the compressor switches off, the fan also switches off irrespective of the 
condensing temperature/pressure.  If the condenser probe is the NTC type, on compressor switch-on, there is fans peak at maximum speed for time 
F11, irrespective from the temperature measured. In the event of broken condenser probe, the fans are off. 

 

F03 is the minimum threshold for the triac. If FCS, CONVONOFF0, CONV0/10A0 regulators are used, set this parameter at 0. 

 

F034 is the maximum threshold for the triac. If FCS, CONVONOFF0, CONV0/10A0 regulators are used, set this parameter at 100. 

 

F05 is the temperature/pressure set for fan speed. It determines the temperature or pressure below which the fan remains a minimum speed. In the 
case of regulation ON/OFF represents the temperature or pressure below which the fan is off. 

 

F06  is  the  temperature/pressure  differential.  If  the  speed  controller  is  used,  it  represents  the  differential  with  respect  to  F05  of  the  temperature  or 
pressure, above which the fan is activated at maximum speed. In the case of regulation ON/OFF represents the differential above which the fan is on. 

 

F07 is the temperature/pressure differential for switch-off. If the speed controller is used, it represents the differential, with respect to F05, below which 
the fans switch off. Switch-on has a hysteresis of 1 °C or 0.5 bar if used for the condenser controller, respectively for temperature or pressure probe. 

 

Fan switch-on 

F11 is the fan peak time. It establishes the operating time at maximum speed at fan switch-on in order to combat mechanical inertia of the motor. 
The same timing is respected also on switch-on of the compressor (irrespective of condenser temperature/pressure), if the NTC temperature probe is 
selected for condenser controller and the speed control is enabled F02=3); this takes place in order to anticipate the sudden pressure increase (to 
which a just as quick temperature increase in the area where the probe is positioned does not necessarily correspond) and consequently improve 
regulation. If F11 = 0 the function is disabled, i.e. the fans are activated at minimum speed and then controlled on the basis of the condensation 
temperature/pressure. 

 

F12 is the triac impulse duration. It represents the duration of the impulse applied to the triac in milliseconds. For motors with inductive behaviour, set 
the parameter at 2 (default). Instead, using the CONVONOFF0, CONV0/10A0 modules, FCS regulators, set the parameter at 0. 

 

F14 is the forced ventilation time on start-up in condenser high temperature mode. It establishes the forced ventilation time at maximum speed in the 
event of start-up with condenser high temperature. The function is operational if the condenser probe is temperature and only for air-water chiller. On 
start-up of the first compressor of the circuit affected, it is assumed that the environment temperature is near to that present on the condenser; if the 
value  measured  by  the  condenser  probe  exceeds  the  value  F05-F07,  the  compressor  switches  on  and  the  fan  of  the  circuit  is  forced  to  the  max 
speed for the time set in F14. 
 
 

ON

OFF

F05

B3/B4

F06

FAN

                

1°C/0.5 bar

F07

F06

F05

0%

F03

F04

  FAN
SPEED

B3/B4

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 

Par. 

Description 

Def 

Min 

Max 

U.M. 

F01 

Fan 
0 = absent; 1 = present 

F02 

Fan: operating mode 
0 =Always on 
1 = In parallel to compressor 
2 = On/Off 
3 = Speed control 

F03 

Minimum voltage threshold for Triac 

35 

F04 

step 

F04 

Maximum voltage threshold for Triac 

75 

F03 

100 

step 

F05 

Fan speed set point in pressure 

13 

/11 

/12 

bar 

F05 

Fan speed set point in temperature 

35 

-40 

176 

°C/°F 

F06 

Fan speed differential in pressure 

30 

bar 

F06 

Fan speed differential in temperature 

10 

50 

°C/°F 

F07 

Minimum fan speed differential in pressure 

F05 

bar 

F07 

Minimum fan speed differential in temperature 

15 

50 

°C/°F 

F11 

Fans peak speed 
0 = function disabled 

120 

F12 

Triac impulse duration 

10 

F14 

Fan with high condensing temperature when starting 
0 = Disabled 

999 

Содержание MuC2SE

Страница 1: ...C2 SE for process chiller Electronic controller ENG User manual I n t e g r a t e d C o n t r o l S o l u t i o n s E n e r g y S a v i n g s...

Страница 2: ......

Страница 3: ...ms could suffer irreparable damage Not to use corrosive chemical products aggressive solvents or detergents to clean the device Not to use the product in application environments different than those...

Страница 4: ...4 C2 SE process chiller 030220416 rel 2 3 17 05 2018...

Страница 5: ...n 16 4 2 Configuration 16 4 3 Minimum and maximum fan speed calculation 17 5 FUNCTIONS 18 5 1 Set point 18 5 2 Probes analogue inputs 18 5 3 Probe reading 19 5 4 Digital inputs 19 5 5 Digital outputs...

Страница 6: ...6 C2 SE process chiller 030220416 rel 2 3 17 05 2018...

Страница 7: ...2 display of further warnings alarms on the controller display 3 selection of the digital outputs to switch over 1 2 Codes Description Cod C 2 SE 1 circuit 2 compressors panel assembly MCH2000050 C 2...

Страница 8: ...250 Vac into AC1 1 3 HP inductive Analogue output module code CONV0 10A0 Converts a PWM signal for relay in solid state into an output 0 10 Vdc or 4 20 mA The three phase regulators of the FCS range...

Страница 9: ...the structure of the tLAN network with the C 2 SE controller for process chiller which can operate alone or with the I O expansion board The EVD 4 driver is an optional NETWORK STRUCTURE Key T Evapor...

Страница 10: ...ference ID11 ID15 Digital inputs 11 15 B8 Analogue input 8 C11 C15 Common digital outputs 11 15 NO11 NO15 Digital outputs 11 15 normally open contact V Ratiometric pressure probe power supply Y2 Analo...

Страница 11: ...e power cables and probe cables including those of electric control board into the same cable conduits do not install the probe cables in the immediate vicinity of power devices switches magnet circui...

Страница 12: ...ve or not according to that indicated in the user notes of the specific controller There are two main functions envisioned and they are selected via two dip switches situated under the battery lid The...

Страница 13: ...tly but at the end of the operation the battery voltage is low Flashing simultaneously red green LED signal orange Instrument not compatible The parameters set up cannot be copied because the controll...

Страница 14: ...mode request 3 2 Keypad Key Machine state Pressure mode Loading default values Controller power supply with key pressed Return to upper level up to exit with saving in EPROM Single press Access to par...

Страница 15: ...Set the password via and and confirm with 4 Select the parameters menu S P via and Confirm with 5 Select the parameters category A b c d via and Confirm with 6 Select the parameter via and Confirm wit...

Страница 16: ...replaced by the electronic expansion valve the EVD 4 driver must be connected If connected the I O expansion board allows to configure the digital inputs with 5 new warnings or alarms Moreover it allo...

Страница 17: ...d parameter F04 to the maximum value Given the different types of motors existing on the market it must be possible to set the voltages supplied by the circuit board corresponding to the temperatures...

Страница 18: ...ndenser NT 2 External NTC 3 Differential control 0 0 3 04 Probe B4 0 Absent 1 Digital input 2 External NTC 3 Ratiometric Condenser 4 Differential control 0 0 4 09 Minimum voltage input value 50 0 10 V...

Страница 19: ...ure b11 driver superheating superheated gas temperature evaporation saturate temperature b12 saturation temperature value calculated of the evaporation saturate temperature b13 valve position as b19 c...

Страница 20: ...l input 14 See P37 0 0 10 P41 Digital input 15 See P37 0 0 10 H11 0 1 2 3 4 5 6 NO1 compressor 1 compressor 1 compressor 1 compressor 1 compressor 1 compressor 1 compressor 1 NO2 heater 1 heater 1 hea...

Страница 21: ...ited to an acceptable number The storage tank can be eliminated in low load conditions Low load condition 1 only one compressor is active 2 the compressor is switched off after an operating period les...

Страница 22: ...evaporation temperature probe t time 6 4 Compressors management Digital outputs at relay par c01 c02 c03 c04 c05 The parameters in question regard the minimum operating times or switch off times of t...

Страница 23: ...p below this limit Compressors rotation par r05 The rotation of the compressors allows the operating hours to be balanced either statistically using FIFO logic or absolutely by counting the effective...

Страница 24: ...the deactivation of compressors in this mode selected via parameter r12 Below this value the deactivation time will be the same as the minimum set to the temperature value A04 beyond which all compre...

Страница 25: ...tion Def Min Max U M c17 Pump minimum switch off time 30 0 150 min c18 Pump minimum switch on time 3 0 15 min t c18 c07 c08 c17 c18 c17 c18 ON OFF ON OFF CMP P Key CMP Compressor P Pump t time 6 6 Com...

Страница 26: ...rature pressure differential for switch off If the speed controller is used it represents the differential with respect to F05 below which the fans switch off Switch on has a hysteresis of 1 C or 0 5...

Страница 27: ...rs activation threshold and relative set point i e electric heaters activation threshold referring to an operational set point For example if r43 7 the anti freeze support heater will activate below t...

Страница 28: ...0 22 229 R W I A04 Anti freeze heater s set point in stand by see r43 U A01 80 C F 5 AA 13 13 R W A A04 Anti freeze heater s relative set point in stand by see r43 U 0 20 C F 7 AR 77 77 R W A A05 Ant...

Страница 29: ...mp when starting 0 Disabled U 0 999 s 0 FN 91 298 R W I Par Description Level MIN MAX U M DERF Disp SVP Carel ModBus R W Var type Machine setting parameters H H01 Chiller type 2 Air water 4 Water wate...

Страница 30: ...ure alarm threshold 0 alarm disabled F 0 99 9 bar 20 P 39 39 R W A P19 Low temperature alarm threshold U 40 176 C F 10 AA 40 40 R W A P19 Relative low temperature alarm threshold U 0 100 C F 2 AR 83 8...

Страница 31: ...40 80 C F 40 65 65 R W A r27 Accumulation vessel suppression low load 0 Disabled 1 Enabled 2 3 Do not select F 0 3 0 88 295 R W I r28 Min compressor running time for low load F 0 999 s 60 89 296 R W I...

Страница 32: ...l E4 Probe B4 alarm Automatic OFF OFF OFF OFF ON 46 R Probes alarm Digital Hc1 2 Comp 1 2 pumps hour warning Automatic 47 R Compress warning Digital EPr EEPROM error during operation Automatic 50 R Ge...

Страница 33: ...arm is detected after time P03 with compressors off or active depending on P15 The hysteresis for this alarm is 1 bar tP General overload The alarm is detected irrespective of the status of the pump a...

Страница 34: ...y the condenser fan is activated along with the alarm relay and flashing display Whenever C 2 SE is in stand by the alarm condition is not detected but just the heaters are managed Reset depends on pa...

Страница 35: ...s no driver status EU1 Valve open error EVD 1 start I in system start up the driver detects the valve is still open the alarm has passed to C 2 SE which switches the compressors and fans off Eb1 EVD b...

Страница 36: ...fications stated in figure Minimum interval between the communications every relay 12 s it is the task of the machine manufacturer in which the device is incorporated to guarantee the correct configur...

Страница 37: ...shock and maintenance warnings The system made up of the control board MCH200005 and the other optional boards MCH200006 MCH200485 MCHRTF CONVONOFF CONV0 10A EVD000040 constitute a control device to b...

Страница 38: ......

Страница 39: ......

Страница 40: ...REL INDUSTRIES HeadQuarters Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com C2SE chiller processo 030220416 rel 2 3 17 05 20...

Отзывы: