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21

ENG

“EVD evolution” +030222041 - rel. 1.0 - 01.06.2008

Transcritical CO

2

 gas cooler

This solution for the use of CO

2

 in refrigerating systems with a transcritical 

cycle involves using a gas cooler, that is a refrigerant/air heat exchanger 
resistant  to  high  pressures,  in  place  of  the  condenser.  In  transcritical 
operating conditions, for a certain gas cooler outlet temperature, there is 
pressure that optimises the efficiency of the system:

Set= pressure set point in a gas cooler with transcritical CO

2

 

T= gas cooler outlet temperature
Default value: A= 3.3, B= -22.7.
In  the  simplified  diagram  shown  below,  the  simplest  solution  in 
conceptual terms is shown. The complications in the systems arise due to 
the high pressure and the need to optimise efficiency.

E

V1

V2

M

T

CP

GC

IHE

S1

S2

EVD
evolution

P

T

Fig. 5.e

Key:

CP Compressor

V2

Thermostatic expasnion valve

GC Gas cooler

EV

Electronic valve

E

Evaporator

IHE Inside heat exchanger

V1

Solenoid valve

 

 

 

 

For the wiring, see paragraph 2.7 “General connection diagram”.

This  involves  PID  control  without  any  protectors  (LowSH,  LOP,  MOP, 
HiTcond,  see  the  chapter  on  Protectors),  without  any  valve  unblock 
procedure and without auxiliary control. Control is performed on the gas 
cooler pressure sensor value read by input S1, with a set point depending 
on the gas cooler temperature read by input S2; consequently there is 
not a set point parameter, but rather a formula:
“CO

2

  gas  cooler  pressure  set  point”=  Coefficient  A  * Tgas  cooler  (S2)  + 

Coefficient  B. The  set  point  calculated  will  be  a  variable  that  is  visible 
in  display  mode.  Control  is  direct,  as  the  pressure  increases,  the  valve 
opens.  

Parameter/description

Def.

Min.

Max.

UOM

SPECIAL
Transcritical CO

2

: coefficient A

3,3

-100

800

-

Transcritical CO

2

 coefficient B

-22,7

-100

800

-

CONTROL
PID: proportional gain

15

0

800

PID: derivative time

150

0

1000

s

PID: integration time

5

0

800

s

Analogue positioner (4 to 20 mA) 

The valve will be positioned linearly depending on the value of the “4 to 
20 mA input for analogue valve positioning” read by input S1.
There is no PID control nor any protection (LowSH, LOP, MOP, HiTcond, see 
the chapter on Protectors), no valve unblock procedure and no auxiliary 
control.

EV

S1

EVD
evolution

4-20 mA

regulator

T

P

4

20

mA

A

0%

100%

Fig. 5.f

Key:

EV

Electronic valve

A

Valve opening

 

 

 

 

For the wiring, see paragraph 2.7 “General connection diagram”.

Forced  closing  will  only  occur  when  digital  input  DI1  opens,  thus 
switching between control status and standby. The pre-positioning and 
repositioning procedures are not performed. Manual positioning can be 
enabled when control is active or in standby.

Analogue positioner (0 to 10 Vdc)

The valve will be positioned linearly depending on the value of the “0 to 
10 V input for analogue valve positioning” read by input S1.
There is no PID control nor any protection (LowSH, LOP, MOP, HiTcond), 
no valve unblock procedure and no auxiliary control, with corresponding 
forced closing of the valve and changeover to standby status.

EV

S2

EVD
evolution

0-10 Vdc

regulator

T

P

0

10

Vdc

A

0%

100%

Fig. 5.g

Key:

EV

Electronic valve

A

Valve opening

For the wiring, see paragraph 2.7 “General connection diagram”.

 

Important: 

the  pre-positioning  and  repositioning  procedures 

are not performed. Manual positioning can be enabled when control is 
active or in standby.

Содержание EVD evolution

Страница 1: ......

Страница 2: ...I n t e g r a t e d C o n t r o l S o l u t i o n s E n e r g y S a v i n g s EVD evolution User manual electronic expansion valve driver...

Страница 3: ......

Страница 4: ...to open the device in any way other than described in the manual do not drop hit or shake the device as the internal circuits and mechanisms may be irreparably damaged do not use corrosive chemicals s...

Страница 5: ......

Страница 6: ...oning 17 4 4 Other functions 17 5 CONTROL 18 5 1 Main and auxiliary control 18 5 2 Superheat control 18 5 3 Special control 19 5 4 Auxiliary control 22 6 FUNCTIONS 24 6 1 Inputs and outputs 24 6 2 Con...

Страница 7: ......

Страница 8: ...play for EVD evolution English EVDIS00ES0 Display for EVD evolution Spanish EVDIS00FR0 Display for EVD evolution French EVDIS00IT0 Display for EVD evolution Italian EVDIS00PT0 Display for EVD evolutio...

Страница 9: ...e time required to completely close the electronic valve being controlled while during normal operation the battery is recharged The complete module with batteries code EVBAT00300 and the box for batt...

Страница 10: ...seriale di servizio rimuovere il coperchio per potervi accedere Tab 2 a Connection diagram superheat control 2 3 G G0 G G0 VBAT COM1 NO1 1 3 2 4 NET OPEN CLOSE Tx Rx GND DI1 S4 S3 S2 S1 GND DI2 VREF 2...

Страница 11: ...idity greater than the 90 or condensing strong vibrations or knocks exposure to continuous water sprays exposure to aggressive and polluting atmospheres e g sulphur and ammonia fumes saline mist smoke...

Страница 12: ...he 5 operation was successful UPLOAD the display saves all the values of the parameters on the source driver DOWNLOAD the display copies all the values of the parameters to the target driver RESET all...

Страница 13: ...GND DI1 S4 S3 S2 S1 GND DI2 VREF Tx Rx GND DI1 S4 S3 S2 S1 GND DI2 VREF 1 15 3 EVD evolution Fig 2 j Key 1 white A Connection to EVBAT200 300 2 yellow B Connection to electronic pressure sensor SPK 00...

Страница 14: ...status of the driver the activation of the protectors any alarms and the status of the relay output Hjgg hXVaYVb 6eZgijgV kVakdaV DC BDE 6A6GB GZaZ 1 2 3 4 5 6 Fig 3 c Key 1 1st variable displayed 2...

Страница 15: ...ng the Service 10 parameters E6HHLDG9 Fig 3 e Note if no button is pressed after 5 min the display automatically returns to the standard mode Modifying the Manufacturer parameters The Manufacturer lev...

Страница 16: ...on will commence between the two instruments and the driver automatically be enabled for control The main screen will shown on the display which can then be removed and control will be commence when r...

Страница 17: ...sure sensor 0 5 to 7 bars for 3 drivers For the first driver select 0 5 to 7 barg For the second and third driver select remote 0 5 to 7 barg Note the range of measurement by default is always in bar...

Страница 18: ...an be selected transcritical CO2 hot gas bypass etc as well as so called special control functions which do not involve the superheat activating auxiliary controls that use sensors S3 and or S4 and se...

Страница 19: ...superheat temperature in fact corresponds to a situation of probable instability due to the turbulent evaporation process approaching the measurement point of the sensors The expansion valve must the...

Страница 20: ...See the EEV system guide 030220810 for further information on calibrating PID control Note when selecting the type of main control both superheat control and special modes the PID control values sugg...

Страница 21: ...ressure set point 3 20 290 200 2900 barg psig PID proportional gain 15 0 800 PID integration time 150 0 1000 s PID derivative time 5 0 800 s Tab 5 f Hot gas bypass by temperature This control function...

Страница 22: ...le in display mode Control is direct as the pressure increases the valve opens Parameter description Def Min Max UOM SPECIAL Transcritical CO2 coefficient A 3 3 100 800 Transcritical CO2 coefficient B...

Страница 23: ...t S4 to modulate the opening of the electronic valve so as to limit the lowering of the temperature read and consequently reach the control set point This is useful in applications such as the multipl...

Страница 24: ...Backup sensors on S3 S4 In this case pressure sensor S3 and temperature sensor S4 will be used to replace sensors S1 and S2 respectively in the event of faults on one or both so as to guarantee a high...

Страница 25: ...9 3 barg Ratiometric OUT 0 to 5 V Electronic OUT 4 to 20 mA 1 to 4 2 barg 0 4 to 9 2 barg 1 to 9 3 barg 0 to 17 3 barg 0 4 to 34 2 barg 0 to 34 5 barg 0 to 45 barg 0 5 to 7 barg 0 to 10 barg 0 to 18 2...

Страница 26: ...at start evaporator valve capacity ratio 50 0 100 Tab 6 i This parameter should be set based on the ratio between the rated cooling capacity of the evaporator and the valve e g rated evaporator cooli...

Страница 27: ...reaching 0 steps plus a further number of steps so as to guarantee complete closing Following the stop phase the valve returns to standby t t t t OFF ON R OFF ON ST OFF ON S OFF ON A T4 Fig 6 d Key A...

Страница 28: ...s only valid when the driver is performing superheat control Unblock valve is an automatic safety procedure that attempts to unblock a valve that is supposedly blocked based on the control variables s...

Страница 29: ...tection threshold 5 40 72 set point superheat K R LowSH protection integration time 15 0 800 s ALARM CONFIGURATION Low superheat alarm delay LowSH 0 alarm disabled 300 0 18000 s Tab 7 b When the super...

Страница 30: ...ure alarm delay MOP 0 alarm disabled 600 0 18000 s Tab 7 d The integration time is set automatically based on the type of main control When the evaporation temperature rises above the MOP threshold th...

Страница 31: ...will not resume based on the activation of the protector but rather on the reduction in the outside temperature The system will therefore remain in the best operating conditions a little below the thr...

Страница 32: ...emote 0 to 10 barg remote 0 to 18 2 barg remote 0 to 25 barg remote 0 to 30 barg remote 0 to 44 8 barg External signal 4 to 20 mA Ratiometric 1 to 9 3 barg I 16 143 A Main control Multiplexed cabinet...

Страница 33: ...n Current cooling capacity Control set point Superheat Suction temperature Evaporation temperature Evaporation pressure Condensing temperature Condensing pressure Modulating thermostat temperature EPR...

Страница 34: ...50 60 76 Temperature S4 MAXIMUM alarm value C F A 47 46 C Temperature S4 MAXIMUM alarm value 105 Temperature S4 MINIMUM alarm value 200 392 C F A 45 44 CONTROL A Superheat set point 11 LowSH thre shol...

Страница 35: ...e of variable A analogue D digital I integer Unit of measure 8 1 In the configuration parameters menu with access by manufacturer password the user can choose the unit of measure for the driver intern...

Страница 36: ...irmware version Tab 8 b Digital input status 0 open 1 closed Note the readings of sensors S1 S2 S3 S4 are always displayed regardless of whether or not the sensor is connected Variables only accessibl...

Страница 37: ...R Relay status 0 0 1 D 9 8 R ALARMS LOP low evaporation temperature 0 0 1 D 10 9 R MOP high evaporation temperature 0 0 1 D 11 10 R LowSH low superheat 0 0 1 D 12 11 R HiTcond high condensing tempera...

Страница 38: ...nfiguration parameter automatic Depends on parameter Sensor S1 alarm manage ment Check the sensor connections Check the Sensor S1 alarm management and Pressure S1 MINIMUM MAXI MUM alarm value paramete...

Страница 39: ...g normal operation the relay contact is closed and is open only in standby There is no change in the event of alarms solenoid valve relay alarm during normal operation the relay contact is closed and...

Страница 40: ...ealarmisnotlinkedtoanyprotectionfunction It features a threshold and a delay and is useful in the event of sensor or valve malfunctions to protect the compressor using the relay to control the solenoi...

Страница 41: ...driver will remain in standby however control will be able to start if the digital input is closed In this case it will start with current cooling capacity 100 case 4 unit in control digital input DI1...

Страница 42: ...reaching operating conditions is very low for a few minutes Check that the LowSH threshold is greater than the superheat value measured and that the corresponding protection is activated integration...

Страница 43: ...he LOP protection threshold is at the required saturated evaporation temperature between the rated evaporation temperature of the unit and the corre sponding temperature at the calibration of the low...

Страница 44: ...iometric pressure sensor 0 to 5 V resolution 0 1 FS measurement error 2 FS maximum 1 typical electronic pressure sensor 4 to 20 mA resolution 0 5 FS measurement error 8 FS maximum 7 typical electronic...

Страница 45: ...2 a Then the user can choose to directly access to the list of parameters for the EVD evolution 1 saved to EEPROM select tLAN This is done in real time ONLINE mode at the top right set the network add...

Страница 46: ...e code Different firmware versions may cause compatibility problems Setting the default parameters 12 4 When the program opens select the model from the range and load the associated list of parameter...

Страница 47: ...46 ENG EVD evolution 030222041 rel 1 0 01 06 2008...

Страница 48: ......

Страница 49: ...CAREL S p A Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency 030222041 rel 1 0 01 06 2008...

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