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Carefree of Colorado Service

Manual

F

REESTYLE

RM

070014-301r6

19

Item Part

Number

Description

Notes

1

R037519-XXX Endcap,

LH

2

R037517-001

Case Endplate, LH

3

R001862 Motor

Assembly

3

4

610900-xxx.xx Roller

Tube

5

R001623 End

Plug

6

R037516-001

Case Endplate, RH

7

R037518-XXX

Endcap Assy, RH

8

R019280-003

Connector Assy, Case, LH

2

9a

R012530-TB68L

Spring Arm, LH

2.44 Meter

2

9b

R012530-TB76L

Spring Arm, LH

2.57 Meter

Used Thru 05/2017

2

9c

R012530-TB79L

Spring Arm, LH

2.57 Meter

Used 06/2017 & ON

2,7

9d

R012530-TB94L

Spring Arm, LH

3 Meter & Up

2,7

10a

R001872

Connector Kit, Lead Rail

includes 1 LH and 1 RH connector

10b

R001873

Connector Kit, Lead Rail

includes 1 LH and 2 RH connectors

11

R019280-004

Connector Assy, Case, RH

2

12a

R012530-TB68R

Spring Arm, RH

2.44 Meter

2

12b

R012530-TB76R

Spring Arm, RH

2.57 Meter

Used Thru 05/2017

2

12c

R012530-TB79R

Spring Arm, RH

2.57 Meter

Used 06/2017 & ON

2,7

12d

R012530-TB94R

Spring Arm, RH

3 Meter & Up

2,7

13a

R012530-TB79M

Spring Arm, RH

Center

2,6,7

13b

R012530-TB94M

Spring Arm, RH

Center

2,6,7

14

R001595 Hardware

Pack, Arm Attach, 1 Arm

15

R001819XXX-a-xxx Lead

Rail

4

16

R041353-XXX

Lead Rail End Plate, LH

17

R041352-XXX

Lead Rail End Plate, RH

18

R001691

Lead Rail Guide Kit

pkg of 4

19

R019468-006 Switch

Kit

20

SR0115

Covered Bezel Kit

Optional

21

R001679

Sensor Bracket Kit

22

R060686-004 Sensor/Control

Module

23

R041365-001 Module

Cover

24

R040616-206 Cable

Channel

43"

25

R060701-003

Harness, Sensor

Not Shown

5

R060701-004

Harness, Sensor, used w/ 8' only

Not Shown

5

Notes:

1. XXX = Color: 001 = Mill; 005 = White; 006 = Black; 231 = Satin; 0JP = Tan; 0JQ = Taupe;

Thru 07/2017:  0JU = MBSil
08/2017 & ON:  JU1 = MBSil
Thru 08/2017:  0JR = MBWht; 0JS = MBBlk
09/2017 & ON:  JR1 = MBWht; JS1 = MBBlk

2. Attaching hardware not included with arm assemblies. Order item 9.
3. Motor assembly (item 3) includes motor, bearing and one-way drive. Components not available

separately.

4.  For Item 13 (lead rail): XX= Color; a = LED: I= w/ LED inside, XX=No LED; xxx= product order length.
5.  Harness (item 22) includes integrated LED harness.
6.  The middle spring arm is different than the outer arms. Center arms can be identified by the blue dot

located on or near the case connector of the arm. Do not use center arms for replacing outer arms, do
not use outer arm to replace the center arm.

7. Style code JN uses arms items 9c, 12c for all sizes 2.5 meters and up and center arm item 13a for 4.5

and 5 meter.

For LED replacement parts and service procedures refer to 070013-301 “LED Service Manual for
Box Awnings” available on-line at

www.carefreeofcolorado.com

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Содержание Freestyle RM

Страница 1: ...Read this manual before installing or using this product Failure to follow the instructions and safety precautions in this manual can result in personal injury and or cause the product to not operate properly These instructions apply to all models listed Details and procedures unique to a specific model are labeled appropriately ...

Страница 2: ...ail Connector 8 Removing the Lead Rail Connector 8 Attaching the arm to the Lead Rail 8 Replacing the Arm 9 Motor Replacement 11 Preliminary Steps All Configurations 11 Replacing the Motor Original Configuration 12 Replacing the Motor Current Configuration 13 Replacing the Direct Response Control Module 14 Wiring Diagram Freestyle RM 15 With Direct Response 15 With Direct Response and Lead Rail Po...

Страница 3: ...N This is the safety alert symbol It is used to alert individuals to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible personal injury or death WARNING Indicates a hazardous situation which if not avoided could result in death or serious bodily injury CAUTION Indicates a hazardous situation which if not avoided may result in minor or moderate bodi...

Страница 4: ...Lengths centimeters 200 241 244 254 257 297 300 500 inches 79 95 96 100 101 117 118 197 Extension 152cm 60 180cm 72 200cm 80 250cm 98 NOTE Actual awning Length 2 69 6 8cm shorter than stated length LEADING EDGE POSITION ACTUATION AND CONTROL Power Lateral Arm Spring Minimum Tension Open Position Control Motorized Roll Out In Controlled by Electrical Motor 12V Direct Response MOTOR SPECIFICATIONS M...

Страница 5: ...the lead rail in with the override serious damage can occur to the awning ADJUSTING THE PITCH The awning opens and closes with a steep pitch On low profile vans the leading edge of the awning may hit the top of the sliding door if the door is open while extending or retracting the awning To prevent this the lower limit of the pitch can be adjusted upwards 1 Open the awning to access the adjustment...

Страница 6: ... the screw equals approximately 2 of fabric extension 3 If the fabric sags 3 1 Retract the awning until the fabric is tight then retract an addition 10 12 3 2 Using a 4mm Allen wrench turn the OUT limit switch COUNTERCLOCKWISE to reduce the time the motor runs 3 3 Extend to confirm that the adjustment is correct 3 4 Repeat the procedure until the awning extends correctly 4 If the arms do not exten...

Страница 7: ... are mildew resistant because of a chemical biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the material to be washed more frequently Thoroughly rinse the fabric with clean water and allow to air dry completely before rolling up the awning Pooling When water collects o...

Страница 8: ... slide the new fabric onto the roller tube and center NOTICE While the awning fabric is fairly robust use care not to snag the new fabric while sliding it into the roller tube and lead rail Tip Lightly spraying the slots with a dry silicone lubricant will help the fabric slide into the slots without staining the material 6 Roll the canopy onto the roller tube leaving enough fabric to reach between...

Страница 9: ...r end cap and set aside 2 3 Remove the five 5 screws and end plate Set parts aside 3 Rotate the top cover back and out of the way 4 Lift the roller tube fabric and motor up and out of the case 5 Remove the fabric retaining screws from the motor bearing and idler end plug 6 To prevent accidental damage to the motor remove the motor from the roller tube and set aside 7 Use care and pull the roller t...

Страница 10: ...ach the end plate to the case It is not necessary to close the cover at this time 16 On the motor side secure the motor to the end plate with the motor screws removed previously 17 Attach the motor and harness wires Blue to Brown and Brown to Blue Fold and tuck the wires and connectors to fit inside the end cap when installed 18 Restore power to the awning 19 Open and close the awning to confirm t...

Страница 11: ...nnect the LED connectors Wrap or tape the wires from the LED strip out of the way 4 2 Remove the control module 4 2 1 If installed remove the module cover 4 2 2 Remove the two screws holding the module to the bracket 4 2 3 Carefully pull the module out and disconnect the 7 module quick connects from the harness 4 2 4 Mark the location then slide the module bracket out the end of the lead rail 5 On...

Страница 12: ...and bushing these will be reused 7 Remove the arm and set on a work surface 8 On a work surface remove the lead rail connector and the case knuckle from the old arm 9 Install the lead rail connector onto the new arm 10 Install the case knuckle onto the new arm Ensure that the arm stop is positioned as shown Secure the pin with the M5 setscrew torque to 15 20 in lbs 11 Firmly hold the new arm close...

Страница 13: ... arm install the control module as described on page 8 19 After replacing the arm it will be necessary to adjust the pitch to align the lead rail and case See page 2 20 Adjust the motor limits as required See page 3 21 Attach the lead rail end plate Torque screws to 25 30 in lbs ...

Страница 14: ...t 3 If the awning is closed Firmly brace the lead rail in the closed position A second person can hold the lead rail steady during the disassembly process CAUTION If the awning is closed when the motor and end cap screws are removed the spring arms will try to extend out possibly causing personal injury and damage to the awning Support the roller tube and allow the awning to open slowly then secur...

Страница 15: ...oriented with the limit switches pointed toward the access holes in the cap 9 Attach the motor and harness wires matching the wire colors Blue to Brown and Brown to Blue Fold and tuck the wires and connectors to fit inside the end cap 10 Align the bearing on the motor and slide into the roller tube 11 Align the screw holes in the end cap and attach to the awning case 12 While holding the lead rail...

Страница 16: ...ge of the canopy polycord 12 Attach the end plate to the motor with the motor screws removed previously Ensure that the motor is oriented with the limit switches pointed toward the access holes in the end plate 13 Align the screw holes in the end plate and attach to the awning case 14 Attach the motor and harness wires Blue to Brown and Brown to Blue Fold and tuck the wires and connectors to fit i...

Страница 17: ... module quick connects from the harness To Install 1 Attach the module quick connects to the harness Make sure that the wire colors match NOTE The 16awg RED module wire connects to the BROWN harness wire with RED heatshrink the 16awg BLACK module wire connects to the BLUE harness wire with BLACK heatshrink 2 Mount the module to the bracket with the screws removed previously NOTE The mounting brack...

Страница 18: ...g Wire minimum LED Strip in Lead Rail 2A In line Fuse Red Black 12VDC Chassis Ground Module Harness Routed on Top of Arm 12Vdc Ground LED Switch See Below Red 12VDC Single Pole Single Throw Switch 18awg Wire minimum Red from power harness 18 24awg Female Disconnect x2 2A In line Fuse GND Red 12VDC Lighted Single Throw Switch 18awg Wire minimum Red from power harness 2A In line Fuse 18 24awg Female...

Страница 19: ...STYLE RM ILLUSTRATED PARTS LIST ORIGINAL CONFIGURATION RMF503 RETRACT ON EXTEND Awning Control OFF 21 17 2 3 4 5 6 8 11 7 10 9 9 12 12 13 14 15 16 20 19 18 1 Original Configuration Identified by 5 screws in End Cap RETRACT ON EXTEND OFF Awning Control 17a RMF021 Serial Part Located on the Inside of the Right End of Lead Rail ...

Страница 20: ... Pack Arm Attach 1 Arm 13 R001819X aa xxx Lead Rail 3 14 R040981 005 Lead Rail End Plate LH White R040981 006 Lead Rail End Plate LH Black R040981 231 Lead Rail End Plate LH Satin 15 R040981 005 Lead Rail End Plate RH White R040981 006 Lead Rail End Plate RH Black R040981 231 Lead Rail End Plate RH Satin 16 R001691 Lead Rail Guide Kit pkg of 4 17 R019468 006 Switch Kit 17a SR0115 Covered Bezel Kit...

Страница 21: ...REESTYLE RM ILLUSTRATED PARTS LIST CURRENT CONFIGURATION Current Configuration Identified by 1 Screw in End Cap FRM0501 RETRACT ON EXTEND Awning Control OFF 24 19 1 2 3 4 5 6 7 8 9 10 11 11 13 12 10 10 14 14 15 16 17 23 22 21 18 RETRACT ON EXTEND OFF Awning Control 20 ...

Страница 22: ...XX Lead Rail End Plate RH 18 R001691 Lead Rail Guide Kit pkg of 4 19 R019468 006 Switch Kit 20 SR0115 Covered Bezel Kit Optional 21 R001679 Sensor Bracket Kit 22 R060686 004 Sensor Control Module 23 R041365 001 Module Cover 24 R040616 206 Cable Channel 43 25 R060701 003 Harness Sensor Not Shown 5 R060701 004 Harness Sensor used w 8 only Not Shown 5 Notes 1 XXX Color 001 Mill 005 White 006 Black 23...

Страница 23: ...r 4m and less Mill Finish Bracket and Awning Hardware included Instruction Supplement 052570 013 BS0014 Dodge ProMaster Fiat Ducato 4 4 Brackets 3 5m 5 5 Brackets 4m Mill Finish Bracket and Awning Hardware included Instruction Supplement 052570 014 BS0016 Flat Roof 3 3 Brackets 4m 4 4 Brackets 4 5m 5m Mill Finish Bracket and Awning Hardware included Instruction Supplement 052570 016 BS0017 Sprinte...

Страница 24: ...th 4 5m Mill ML or Black JV Finish Bracket and Awning Hardware included Instruction Supplement 052570 018 BS0019 Sprinter used w OEM Rail Flat Roof 118 XX Full Length 3m 157 XX Full Length 4m 177 XX Full Length 4 5m 197 XX Full Length 5m Mill ML or Black JV Finish Bracket and Awning Hardware included Instruction Supplement 052570 019 BS0023 Dodge ProMaster 157 XX Full Length 4m Mill ML or Black JV...

Страница 25: ...Carefree of Colorado Service Manual FREESTYLE RM 070014 301r6 22 NOTES ...

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