Carefree of Colorado Service
Manual
F
REESTYLE
RM
070014-301r6
9
5. On the LH side of the lead rail:
5.1. Attach the control module:
5.1.1. Slide the module bracket into the lead rail
NOTE:
The mounting bracket is held in place by tension from the module attach screws
when the module is attached to the bracket.
5.1.2. Attach the module quick connects to the harness. Make sure that the wire colors match.
NOTE:
The 16awg
RED
module wire connects to the
BROWN
harness wire with
RED
heatshrink;
the 16awg
BLACK
module wire connects to the
BLUE
harness wire with
BLACK
heatshrink.
5.1.3. Mount the module to the bracket with the screws removed previously.
5.1.4. Snap the module cover over the control module.
5.2. If installed, connect the LED connectors.
6. Attach the end plate to the lead rail.
Torque screws to 25-30 in-lbs.
R
EPLACING THE
A
RM
1. Open the awning to the maximum extension or as wide as possible. This is to minimize the spring
tension in the arms during this procedure.
2. Disconnect
power.
3. Use a scaffold, ladder or other means to firmly support the lead rail.
4. If replacing the LH (motor side) arm, carefully remove the sensor cable from the wire channel on top of the
arm. Use care to not bend, break or compromise the cable.
5. Detach the arm from lead rail. Follow the instructions on page 8 “Removing the Lead Rail Connector”.
6. In the case, loosen the large bolt on the side of the knuckle housing until the arm is free. Save the bolt,
washer and bushing, these will be reused.
7. Remove the arm and set on a work surface.
8. On a work surface, remove the lead rail connector and the
case knuckle from the old arm.
9. Install the lead rail connector onto the new arm.
10. Install the case knuckle onto the new arm. Ensure that the
arm stop is positioned as shown. Secure the pin with the
M5 setscrew, torque to 15-20 in-lbs.
11. Firmly hold the new arm closed, remove the shipping ties or
wrap. Allow the arm to partially open approximately 6"-8" and
temporarily tie the arm in that position.
12. If the sensor cable is routed on the replacement arm: Attach
a piece of wire channel to the top of each section of the arm
using double sided tape. If using new channel, cut each
piece slightly shorter than the arm extrusion.
13. Lift the arm up and slide the arm and lead rail connector into
the lead rail to the mark made previously.
14. Tighten the M10 connector setscrew. Torque to 50-60 in-lbs.
15. While firmly holding the arm, remove the temporary ties and allow the arm to extend.
16. Position the case knuckle and secure to the knuckle housing using the M10 x75mm bolt, washer and
bushing that was removed previously. Torque bolt to 30-35 in-lbs.
17. For the LH arm, route the cable through the wire channel. At the arm joints, arch the cable slightly to
avoid binding. Do not twist the cable.
Tip: Use a small tool, such as a flat bladed screwdriver to gently spread open the channel then insert
the cable. Do this for the entire length of the channel until the cable is fully inserted.
FRM005
Knuckle
Housing
Bolt
(30-35 in-lbs)
Washer
Bushing
Case
Knuckle
Nut
Case Knuckle
Pin
Setscrew
(15-20 in-lbs)
Arm Stop
Nut
