CTR9 Car-O-Liner
Group
AB
49023, EN - rev. 4,
2020-01
5
4.5.5
Changing and aligning the A-Tong electrodes .................... 62
4.5.6
Changing the A-Tong electrode caps ................................. 63
4.5.7
Setting the A-Tong in horizontal or vertical position ............ 65
5
Welding menu ................................................................ 67
5.1
General ............................................................................................. 67
5.2
Control panel and display .................................................................. 67
6
Welding modes .............................................................. 68
6.1
Fully Automatic mode ........................................................................ 68
6.2
Auto 1 mode ...................................................................................... 69
6.3
Auto 2 mode ...................................................................................... 70
6.4
Manual mode ..................................................................................... 71
6.5
Pre pulse - for burning off coatings .................................................... 72
6.6
Using edge welding caps ................................................................... 74
6.7
WeldLogger (in CTR9 welder and optional PC software) ................... 75
6.7.1
Activate WeldLogger .......................................................... 75
6.7.2
Vehicle sections list ............................................................ 76
6.7.3
Check previous log files from the "WeldLogger" ................. 77
6.7.4
Delete unsatisfactory welding ............................................. 78
6.7.5
Save log files to USB memory ............................................ 79
6.7.6
Optional: Print from WeldLogger PC software .................... 80
6.8
Turning off cooling water when changing electrodes ......................... 81
6.9
User settings ..................................................................................... 82
6.10
Multi function gun settings ................................................................. 83
6.10.1
Installing the multi-function gun .......................................... 84
6.10.2
Fitting the multi-function gun .............................................. 85
6.10.3
Grounding the welding object when using tools (except
single spot) ........................................................................................ 86
6.10.4
Select required tool ............................................................ 87
6.10.5
Single spot welding ............................................................ 88
6.10.6
Dent puller - for washers and triangular pulling eye ............ 92
6.10.7
Screw 6 mm ....................................................................... 93
6.10.8
Screw 5 mm ....................................................................... 94
6.10.9
Clip rivet ............................................................................. 95
6.10.10
Stitch welding and welding of Zig zag wire ......................... 96
6.10.11
Carbon rod and stamp electrode shrinking ......................... 97
6.10.12
Ending the multi-function gun program ............................... 98
6.11
A-Tong settings ................................................................................. 99
6.11.1
Auto 1 mode ....................................................................... 99
6.11.2
Auto 2 mode ..................................................................... 100
6.11.3
Manual mode ................................................................... 100
6.12
Performing nugget strength tests ..................................................... 101
7
Service and Maintenance ............................................ 102
7.1
Service ............................................................................................ 102
7.2
Maintenance .................................................................................... 103
8
Troubleshooting........................................................... 105
8.1
Fault tracing table welder unit .......................................................... 106
8.2
Display information messages ......................................................... 109
