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37
Troubleshooting
The following table lists causes and corrective actions for possible problems with the fan units. Review this
list prior to consulting manufacturer. The following table lists causes and corrective actions for possible
problems with the fan units. Review this list before consulting manufacturer.
Airflow Troubleshooting Chart
Problem
Potential Cause
Corrective Action
Fan Inoperative
Blown fuse/Open circuit breaker
Check amperage.
Check fuse, replace if needed.
Check circuit breaker.
Disconnect switch in “OFF” position
Place switch to the “ON” position.
Incorrect wiring to motor
Inspect motor wiring. Verify connections with
wiring diagram located on fan motor.
Broken fan belt
Replace belt.
Motor starter overloaded
Check amperage.
Reset starter.
Motor Overload
Incorrect fan rotation
Verify that the fan is rotating in the direction
shown on rotation label.
Fan speed is too high
Reduce fan RPM.
Incorrect wiring to motor
Inspect motor wiring. Verify connections with
wiring diagram located on fan motor.
Overload in starter set too low
Set overload to motor’s FLA value.
Motor HP too low
Determine if HP is sufficient for job.
Duct static pressure lower than design
Reduce fan RPM.
Insufficient Airflow
Incorrect fan rotation
Verify that the fan is rotating in the direction
shown on rotation label.
Poor outlet conditions
Check duct and connections. There should be
a straight duct connection to the outlet.
Intake damper not fully open
Inspect damper linkage. If the linkage is
damaged, replace damper motor.
Duct static pressure higher than design
Check ductwork. Adjust/resize to eliminate or
reduce duct losses.
Blower speed too low
Increase fan RPM. Do not overload motor.
Supply grills or registers closed
Open/Adjust.
Dirty/clogged filters
Clean filters. Replace filters if they cannot be
cleaned or are damaged.
Belt slippage
Adjust belt tension.
Excessive Airflow
Blower speed too high
Reduce fan RPM.
Filters not installed
Install filters.
Duct static pressure lower than design
Reduce fan RPM.
Excessive Vibration and
Noise
Damaged/Unbalanced
Replace wheel.
Misaligned pulleys
Align pulleys.
Fan is operating in unstable region of fan
curve
Refer to performance curve for fan.
Bearings need lubrication/Damaged bearing Lubricate bearings, replace if damaged.
Fan speed is too high
Reduce fan RPM.
Dirty/oily belt(s)
Clean belt(s).
Belt(s) too loose
Adjust, replace if necessary.
Worn belt(s)
Replace belt(s).
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