Section 09 TECHNICAL SPECIFICATIONS
Subsection 01 (DS 450/DS 450 X)
MODEL
DS 450
DS 450 X
ENGINE (cont'd)
New
mm (in)
33.459 to 33.475 (1.3173 to 1.3179)
Valve lifter bucket diameter
Service limit
mm (in)
33.440 (1.3165)
Valve lifter bucket radial clearance
Service limit
mm (in)
0.08 (.0032)
New
mm (in)
96.930 to 96.960 (3.8161 to 3.8173)
Size “1”/“A”
Service limit
mm (in)
96.910 (3.8153)
New
mm (in)
96.940 to 96.970 (3.8165 to 3.8177)
Piston measurement
Size “2”/“B”
Service limit
mm (in)
96.920 (3.8157)
Two piston sizes are available to matched with cylinders . When replacing piston, always check the letter stamps at the bottom of cylinder
to match them (piston “1” with cylinder “A” and piston “2” with cylinder “B”).
Do not mismatch them. Serious engine damages can occur.
New
mm (in)
0.040 to 0.085 (.0016 to .0033)
Piston/cylinder clearance
Service limit
mm (in)
0.090 (.0035)
1
st
Upper compression ring, rectangular
2
nd
Lower compression ring, rectangular
Piston ring type
3
rd
Oil scraper ring
Upper
compression
ring
0.15 to 0.40 (.006 to .016)
Lower
compression
ring
0.15 to 0.40 (.006 to .016)
Oil scraper ring
New
mm (in)
0.15 to 0.35 (.006 to .014)
Ring end gap
All
Service limit
mm (in)
1.00 (.0394)
Upper
compression
ring
0.025 to 0.070 (.0010 to .0028)
Lower
compression
ring
0.025 to 0.070 (.0010 to .0028)
Oil scraper ring
New
mm (in)
0.015 to 0.060 (.0006 to .0024)
Upper
compression
ring
0.120 (.0047)
Lower
compression
ring
0.120 (.0047)
Ring/piston groove clearance
Oil scraper ring
Service limit
mm (in)
0.100 (.0039)
Size “1”/“A”
97.000 to 97.012 (3.8189 to 3.8194)
Cylinder diameter
Size “2”/“B”
New
mm (in)
97.012 to 97.025 (3.8194 to 3.8199)
Cylinders are available in two diameters. Always check the letter at the bottom of cylinder to select the proper piston
(piston “1” with cylinder “A” and piston “2” with cylinder “B”).
Do not mismatch them. Serious engine damages can occur.
Maximum
New
mm (in)
0.024 (.0009)
Cylinder taper
Service limit
mm (in)
0.090 (.0035)
Maximum
New
mm (in)
0.015 (.0006)
Cylinder out of round
Service limit
mm (in)
0.020 (.0008)
370
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