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PART 2  VENTING 

 

It is extremely important to follow these venting 

instructions carefully. Failure to do so can cause severe 

personal injury, death or substantial property damage.  

 

Use of cellular core PVC (ASTM F891), cellular core CPVC 

or Radel® (polyphenosulfone) in venting systems shall be 

prohibited. 

2.1 

GENERAL VENTING GUIDE 

Figure 5: Venting Configurations 

 

The  Dynaforce® is a category II condensing appliance, up to 

99% efficient unit.  

  The Dynaforce® may be vented with manufactured 

prefabricated UL/ULC listed vents of AL29-4C or 316L 

stainless steel or with plastic vent certified to UL/ ULC S636, 

such as, IPEX System 636 CPVC, IPEX System 636 PVC 

or IPEX System 636 PP as permitted by local jurisdictions. 

  The Dynaforce® boiler must be vented and supplied with 

combustion and ventilation air as described in this section. 

Ensure that the venting and combustion air supply complies 

with these instructions regarding the vent system, air 

system, and combustion air quality. 

  Provisions for combustion and ventilation air are to be in 

accordance with the section “Air for Combustion and 

Installation”, Of the National Fuel Gas Code, ANSI 

Z223.1/NFPA 54, or clause 8.2, 8.3, 8.4 of “Natural Gas and 

Propane Installation Code”, CAN/CSA B149.1.2, or 

appliance provisions of the local building codes. 

  The distance of the vent terminal from adjacent buildings, 

windows that open and building openings MUST comply 

with the latest edition of the National Fuel Gas Code, ANSI 

Z223.1, in Canada, the latest edition of CAN/CGA Standard 

B149 Installation Code for Gas Burning Appliances and 

Equipment.  

  Vent connection is made directly to the flue outlet opening 

on the back of the unit.  

  For indoor installations venting must be in accordance with 

Part 7, Venting of Equipment, of the National Fuel Gas 

Code, ANSI Z223.1, or Section 7, Venting of Equipment 

and Air Supply for Appliances, of the CAN/CGA B149, 

Installation Codes, or applicable provisions of the local 

building codes. 

  Horizontal runs of vent pipe shall be securely supported 

(approximately every 4 feet) to prevent sagging and 

maintain a minimum upward slope of ¼" per foot from the 

appliance to the vent terminal. 

 

 

 

  The weight of the venting system must not rest on the unit. 

Adequate support of the venting system must be provided 

in compliance with local codes and other applicable codes.  

  All connections should be secured and sealed per the vent 

manufacturers specifications. When a Positive vent system 

is disconnected for any reason, the flue must be 

reassembled and resealed according to the vent 

manufacturer’s instructions. 

  Do not use an existing chimney as a raceway if another 

appliance or fireplace is vented through the chimney. 

  This appliance shall not be connected to chimney flue 

serving a separate appliance, designed to burn solid fuel. 

2.1.1 

CATEGORY II AND CATEGORY IV VENTING 

A Category II

 

venting system operates with a negative pressure 

in the vent. 

The Category IV

 

venting system operates with

 

positive pressure 

generated by the internal combustion air fan which operates the 

combustion process and also exhausts the flue products from 

the building.  

  The Category II flues from multiple appliances can be 

combined into a common vent, this special venting system 

must be engineered by venting manufacturer and to be 

approved by local authority. 

  The Category IV flues from multiple appliances 

CAN NOT

 

be combined into a common vent.  

  The Category IV flue must be a dedicated stack.  

  The Category IV Flue appliance must have all vent joints 

and seams sealed gas-tight  

  The flue products in the vent system will be cooled below 

their dew point and form condensate in the flue and must 

use AL29-4C, 316L Stainless, S636 CPVC, and S636 PVC 

and PPE up to 12” diameter. 

 

The flue from a Category II and IV vent system must have 

a condensate drain with provisions to properly collect, 

neutralize and dispose of any condensate that may occur

2.1.2 

VENTING GUIDELINES FOR CATEGORY IV 

VENTING 

  The installed length of the positive pressure category IV flue 

from the appliance to the point of termination, outside of the 

building, 

must not exceed a maximum of 100 equivalent 

feet (30.5M) in length

.  Depending on diameter and 

centerline radius subtract from 7 to 19 feet per 90° elbow 

using published data. Subtract half this value for each 45° 

elbow. 

  For site conditions exceeding 100 equivalent feet an 

engineered vent system approved by the local authority will 

be required. 

  The flue may terminate either vertically at the roof top or 

horizontally on a SIDEWALL. See the information about the 

specific vent termination location for recommended location 

and clearances.  

 

 

 

 

 

 

 

Outdoor 

Venting 

Standard 

Venting 

Sidewall Venting and 

Combustion Air Inlet 

Содержание DRW1000

Страница 1: ...tch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire departm...

Страница 2: ...99 0171 REV 0 9...

Страница 3: ...14 2 1 10 COMBINED COMBUSTION AIR INLET 14 2 1 11 DRAIN TEE 14 2 2 CONVENTIONAL VENTING INDOOR INSTALLATIONS 15 2 2 1 AIR REQUIRED FOR COMBUSTION AND VENTILATION 15 2 2 2 EXHAUST FANS 15 2 3 OUTDOOR...

Страница 4: ...ROLLER 25 5 9 ERROR TABLE 26 PART 6 CONTROL PANEL 27 6 1 APPLIANCE TEMPERATURE CONTROLLER 27 6 2 CONFIGURE MENU 44 6 3 LEAD LAG SETUP UP TO 8 BOILERS 45 6 4 LOCAL REMOTE SWITCH 46 6 5 COMM PORT 2 ACTI...

Страница 5: ...ECTION FOR A HEATING BOILER SYSTEM Optional 63 PART 11 INSTALLATIONS 64 11 1 CHECKING THE INSTALLATION 64 11 2 CHECKING THE INSTALLTION 64 11 3 INSPECT RECHARGE CONDENSATE COLLECTION NEUTRALIZING RESE...

Страница 6: ...y received In case there is damage or a shortage immediately notify carrier Figure 2 Checking the Dynaforce Do not attempt to pry any panel off To begin disassembly you must first remove the two machi...

Страница 7: ...t temperature is satisfied 2 Power to the gas valves is turned off 3 Combustion air fan ramps to a stop over the factory preprogrammed time period of 60 seconds 4 Thermostat is now in a standby mode w...

Страница 8: ...s practical close all building doors and windows and all doors between the space in which the appliances remaining connected to the common venting system are located and other spaces of the building I...

Страница 9: ...60cm 12 30cm 12 30cm 24 60cm 600 24 60cm 12 30cm 12 30cm 24 60cm 800 24 60cm 12 30cm 12 30cm 24 60cm 1000 24 60cm 12 30cm 12 30cm 24 60cm 1200 24 60cm 12 30cm 12 30cm 24 60cm 1400 24 60cm 12 30cm 12...

Страница 10: ...by a moving vehicle DO NOT install this appliance in any location where gasoline or flammable vapors are likely to be present DO NOT install this appliance on top of carpet flooring Appliance must be...

Страница 11: ...4 70 1 2 20 3 4 59 1 2 13 56 3 8 1 7 8 23 1 4 12 6 10 8 7 8 5 2 1 2 1 1 4 845 1400 29 3 8 31 3 4 73 1 2 22 5 8 62 1 2 14 59 1 4 1 7 8 23 1 4 12 6 10 8 7 8 5 2 1 2 1 1 4 845 1600 29 3 8 31 3 4 73 1 2...

Страница 12: ...system must be provided in compliance with local codes and other applicable codes All connections should be secured and sealed per the vent manufacturers specifications When a Positive vent system is...

Страница 13: ...ot terminate the vent in a window well stairwell alcove courtyard or other recessed area The vent cannot terminate below grade The bottom of the vent terminal shall be located at least 12 inches 30cm...

Страница 14: ...ION Follow Category II or IV vent termination and all General instructions The vent terminal should be vertical and exhaust outside the building at least 2 feet 0 61M above the highest point of the ro...

Страница 15: ...unit is installed with a proper venting system 2 2 1 AIR REQUIRED FOR COMBUSTION AND VENTILATION Provisions for combustion and ventilation air are to be in accordance with the section for Air for Com...

Страница 16: ...lly The vent terminal MUST NOT terminate below a forced air intake at any distance Do not terminate the vent in a window well stairwell alcove courtyard or other recessed area The vent cannot terminat...

Страница 17: ...1 2 1 800 2 1 2 1 2 2 1000 2 1 2 1 2 2 1200 2 1 2 2 2 2 1400 2 2 2 2 3 2 1600 2 2 3 2 3 2 1800 2 2 3 2 3 2 2000 2 2 3 2 3 2 2500 3 2 3 2 3 1 2 3 3000 3 2 3 2 3 1 2 3 3500 3 2 3 3 4 3 4000 3 3 4 3 4 3...

Страница 18: ...alve Figure 9 DR500 1800 1 1 Negative Pressure Air Gas Ratio Control Valve Figure 10 DR2000 5000 1 1 Air Gas Ratio Control Valve Figure 11 DR3500 5000 SKP25 Regulating Gas Valve Actuator SSOV 3 5 DIFF...

Страница 19: ...necessary steps to provide proper gas pressure to the control If gas supply pressure is within normal range proceed to remove gas manometer and replace pressure tap fittings in the gas piping to the...

Страница 20: ...require the routing of these bleeds and vents to the atmosphere outside the building Proper routing of vent lines to the atmosphere from the factory supplied termination points is the responsibility...

Страница 21: ...50 water and 50 propylene glycol is the preferred method of freeze protection in hydronic systems This mixture will protect the appliance to approximately 35 F 37 C To maintain the same temperature ri...

Страница 22: ...miniums apartments and motels and typically used in conjunction with tempering valves to achieve temperature control In some applications it may be appropriate to provide a flow through tank to act as...

Страница 23: ...ulating pump is controlled by the Dynaforce temperature control SOLA When the appliance is activated by a remote operating signal the pump will start and run for the operating cycle and for a post pur...

Страница 24: ...h the latest edition of the National Electrical Code ANSI NFPA No 70 When the unit is installed in Canada it must conform to the Canadian Electrical Code C22 1 Part 1 and or local Electrical Codes All...

Страница 25: ...lize a hot surface ignition system DR3000 DR5000 models utilize a proven pilot The ignition control proves the presence of the flame using a flame rectification voltage 0 8Vdc energizes the main gas v...

Страница 26: ...hooting procedure Figure 22 Lockout Condition To eliminate the lockout error 1 Press the red bar indicating a Lockout condition 2 Press the Lockouts button Figure 23 Lockout History 3 Press Clear Lock...

Страница 27: ...e minimum off time per stage Display of run hours for maintenance purposes Counter wraps around at 10000 hours Flame failure signal JST and Molex connectors for ease of service Error message display i...

Страница 28: ...witch Flow Switch Low water cutoff if equipped Water Pressure Switch 30 PSI Gas Pressure Switch Low gas pressure switch 4 5 w c N O High gas pressure swtich 14 w c N C Blocked flue switch N C Interrup...

Страница 29: ...fixed setpoint Modulates on boiler inlet sensor default Heat demand is generated when Remote Operator is closed 1 Place toggle switch to LOCAL 2 Press and 3 Press CH Central Heat Configuration 4 Pres...

Страница 30: ...mperature WWSD 6 Select Minimum outdoor temperature Outdoor Design 7 Select Low Water Temperature Min Water Temp 8 Select Outdoor boost maximum off point Design Max 9 Press CH Central Heat Configurati...

Страница 31: ...J3 ECOM connector 4 Place toggle switch in LOCAL 5 Press and 6 Press Outdoor Reset Configuration 7 Select Enable Enable 8 Select Maximum outdoor temperature WWSD 9 Select Minimum outdoor temperature...

Страница 32: ...er inlet sensor default Heat demand is generated when Remote Operator is closed and 4 20mA or 2 10Vdc signal is present 1 Place toggle switch in LOCAL 2 Press and 3 Press CH Central Heat Configuration...

Страница 33: ...4 Press Advanced Settings 5 Press the to arrive at Central Heat 6 Select Modulation rate source S2 J8 6 4 20mA and burner on off 7 Place toggle switch to REMOTE for remote operation if required Syste...

Страница 34: ...W Sensor Stat operation 1 Press Sensor Configuration 2 Select S6S7 J9 1 3 Sensor DHW 10K NTC Single Non Safety 3 The control will proceed into a Lockout 2 condition 4 Press Verify Begin Yes 5 Press th...

Страница 35: ...35...

Страница 36: ...n Access 4 Verify MB1 Modbus address 1 5 Verify MB2 Modbus address 1 6 Select Lead Lag Master Configuration 7 Select Master Enabled Enabled Fixed Setpoint operation 8 Enter CH Setpoint Fixed setpoint...

Страница 37: ...The following steps are performed at the factory and verifying on site will be sufficient 16 Select Pump Configuration 17 Press Advanced Options 18 Press the to arrive at Central Heat Pump or DHW Pump...

Страница 38: ...uential order 5 Select Lead Lag Slave Configuration 6 Select Slave Enabled Enable slave for built in Lead Lag master The following steps are performed at the factory and verifying on site will be suff...

Страница 39: ...r boiler system sensor configuration 1 Press and 2 Press Sensor Configuration 3 Select S5 J8 11 Sensor 4 Connector Type 10K NTC Single Non Safety 5 The control will proceed into a Lockout 2 condition...

Страница 40: ...e 10K NTC Single Non Safety 5 The control will proceed into a Lockout 2 condition 6 Press Verify Begin Yes 7 Press the reset button on the ignition control within the alotted time Master Boiler 8 Pres...

Страница 41: ...41 17 Press Show Line to confirm reset curve 18 Press the to arrive at Warm Weather Shutdown 19 Select Enable Shutdown after demand ends...

Страница 42: ...on time user defined Base load rate adjustment Description Electrical Connection s Programming Instructions Upon a call for heat the lead boiler will fire to the specified base load rate 80 If the tem...

Страница 43: ...ot within Error threshold 5o F of setpoint after Interstage delay 2 minutes a lag boiler will be brought online and will also fire up to the base load rate specified This method will then be repeated...

Страница 44: ...whenever a call for heat is present ON ON Pump is constantly powered Pump Output Pump B Specify pump contact Over run time 1 5 min Post pump time Default 1 min Use for local Stand alone demands Use f...

Страница 45: ...R300 1000 3000 RPM DR1200 5000 20 0 Ignition Fan speed 6 2 6 Sensor Configuration Menu Group Selection Sub Menu Group Selection Parameter Selection Description Sensor Configurations S1 J8 4 sensor 10K...

Страница 46: ...2 minutes Base Load Rate When a call for heat is initiated the lead boiler runs up to the desired base load rate Default 80 and continues to operate in this fashion based on the above 4 scenarios If...

Страница 47: ...llowing are pertinent Table 13 Variable Frequency Drive Parameters Parameter Function Settings 1 High Low Voltage Input Voltage 120 220 240 460 480 01 02 2 Carrier Frequency 03 4 Stop Method 03 5 Stan...

Страница 48: ...48...

Страница 49: ...combustion through the heat exchanger and venting system The fan assembly consists of a sealed housing and fan wheel constructed from spark resistant material The fan is operated by a fully enclosed 1...

Страница 50: ...performance at full input and at minimum input Depending on field conditions the CO2 metering valve may require some minor adjustment at full input Refer to Table 14 Adjustment at minimum input can be...

Страница 51: ...ests button 3 Move the firing rate slider to maximum RPM as indicated by the test sticker 4 Press Start Test to operate the boiler at max fire for 5 minutes Locate the input adjustment screw on the to...

Страница 52: ...itch power back on and allow the burner to fire Ignition should be smooth Normally the differential gas pressure will be identical to the differential air pressure Actual differential pressure may var...

Страница 53: ...the burner Alert 110 291 294 To reset the module refer to section 5 8 2 Verify that all air has been purged from gas line Inspect hot surface igniter and related wiring for damage and connection erro...

Страница 54: ...reads between 3 w c and 14 w c L P Gas Pressure should be at 11 w c Air Gas Mixture Issue Refer to Section 8 3 Gas Valve Adjustment Procedure for proper combustion setting Air Inlet and or Vent confi...

Страница 55: ...30 PSI Temperature Overshoot Stack temperature has exceeded the limit temperature Alert 125 The stack temperature has exceeded the maximum temperature allowed PVC 149o F CPVC 194o F AL29 4C Stainless...

Страница 56: ...y Check external wiring for voltage feedback Check internal wiring for proper connections Check the flame sensor and verify that it is clean Replace Dynaforce Controller if necessary Blank Display Scr...

Страница 57: ...stem request occurred 50 Modulation Fault DR300 1000 ONLY 54 56 Processor brown out 61 Anti short Cycle 62 Fan speed not proved 63 LCI off safety circuit is open 68 Setpoint was overridden due to sens...

Страница 58: ...etected by the flame sensor A minimum signal of 0 8Vdc must be detected by the flame sensor to prove the flame Check flame sensor wire Within harness bundle Move flame sensor wire away from harness bu...

Страница 59: ...one of more of the boiler safety switches are in an open condition when it is to be in a closed condition before the ignition sequence is allowed to proceed Flow Switch Gray Check flow switch Green Op...

Страница 60: ...Before this error appears the combustion air blower will slow down in an effort to prevent such an error from occurring Verify pump motor load to pump rated load Low current reading Purge air from wa...

Страница 61: ...performed by a Camus trained service technician Proper service is required to maintain safe operation Properly installed and adjusted units seldom need flue cleaning All gaskets sealant on disassembl...

Страница 62: ...and replace as necessary Gaskets affected by heat will not reseal properly and must be replaced Replace the burner in the reverse order that it was removed Insert the igniter and sensor before doing t...

Страница 63: ...er is provided on the secondary side of the transformer A tripped circuit breaker indicates a short in the 24VAC controls and must be corrected 10 12 COMBUSTIBLE MATERIALS CAUTION Keep appliance clear...

Страница 64: ...be isolated for service An air separation device must be supplied in the installation piping to eliminate trapped air in the system Locate a system air vent at the highest point in the system The sys...

Страница 65: ...ve 9 Review the installed gas piping from the meter to the boiler Ensure that the gas pipe meter and any regulators are adequately sized 10 Review the field wiring and electrical service for both the...

Страница 66: ...iping for multiple unit installations will require larger minimum pipe sizes and tank circulating tapping to ensure proper flow If the temperature rise is too low the water velocity is too high Adjust...

Страница 67: ...67 PART 12 EXPLODED VIEW 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20...

Страница 68: ...68 21 22 23 24 26 35 34 33 32 31 30 29 28 27 25 36 37 38 39 40 42 43 56...

Страница 69: ...59 61 59 1 34 27 44 Red Silicone Gasket White Graphite Ceramic Gasket White Ceramic Gasket Only required if heat exchanger surface is rough or uneven Graphite Gasket Burner Heat Exchanger 62 63 64 65...

Страница 70: ...14011 X X 90 14013 X 90 15209 X X 90 15210 X 90 14017 X 90 15099 X 90 2010 X X 90 2011 X 90 2012 X 5 Base Support 14 1025 X X X X X X X X X 14 1073 X X X X X X 14 1018 X X 14 1071 X X X 7 Condensate...

Страница 71: ...4 1022 X 14 1061 X 14 8085 X X X 14 1008 X 14 1028 X 14 1015 X 14 1065 X X 14 1049 X 14 1069 X 16 Top Cover 14 6030A X X X X X X X 14 5228A X X X X X X 14 5329 45 50 X X X X 14 5329 60 X 17 Back Panel...

Страница 72: ...lator Body VGG10 404U X X X X 26 Low gas Switch C6097A X 27 Main Burner 66 5015 350 X X 66 5015 500 X X 66 5015 800 X X 66 5015 1000 X X 66 5015 1400 X DF 1500 BRN X X DF 1750 BRN X DF 2000 BRN X DF 3...

Страница 73: ...SV222N04TXB X X X ESV402N04TXB X X 44 Transition Arm 14 5560 X X X X X X X 45 Pilot Tube 11 0015 X X X X X 46 Blocked Flue Switch SMD 8021205256 X 47 Air Proving Switch NS2 1427 00 X 48 Intake Adapter...

Страница 74: ...0057 X X X X X X X 63 Air Inlet to Fan Adapter 16 0016 X 64 RG175 Fan Gasket 33 0038 X 65 DR300 400 1 8 Red Gasket 33 0058 X X X 66 Air Inlet to Fan Adapter 16 0015 X X X 67 RG148 Fan Gasket 33 0037...

Страница 75: ...75 PART 13 ELECTRICAL DIAGRAMS...

Страница 76: ...76...

Страница 77: ...77...

Страница 78: ...78...

Страница 79: ...79...

Страница 80: ...rvice Dynaforce 1 100 6 100 2 100 7 100 3 100 8 100 4 100 9 100 5 100 10 100 The exchanged or repaired heat exchanger will carry the balance of the remaining original warranty provided with the applia...

Страница 81: ...e components supplied Such costs are the responsibility of the owner DISCLAIMERS Camus shall not be responsible for any water damage Provisions should be made that in the event of a water appliance or...

Страница 82: ...ing boilers as well as a supplier of specialty HVAC products Our service line is open 24 hours 7 days a week The CAMUS CERTIFIED seal assures you that Reliability Efficiency Serviceability are built i...

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