background image

 

CAMEC ELITE

®

 2

 EM303 

Ref: ELITE 2 EM303-0715Rev.A.

 

Package contents (parts list) 

 

Introduction 

 

Intended use 

 

Specifications 

 

Installation - safety guidelines 

 

Installation - mechanical components 

 

Installation - electrical/electronic components 

 

Installation - twin axle 

 

Operation - safety guidelines 

 

Operation - motor units 

 

Operation - remote control handset 

 

Operation - electronic control unit 

 

Operation - getting started 

 

Operation - hitching and unhitching 

 

Maintenance 

 

Troubleshooting 

 

Page 3

 

Page 4

 

Page 4

 

Page 

4

 

Page 5

 

Page 6

 

Page 8

 

Page 10

 

Page 12

 

Page 13

 

Page 14

 

Page 16

 

Page 17

 

Page 18 

 

Page 18

 

Page 18

 

PACKAGE CONTENTS

 

 

 

Ref 

Qty 

Description

 

Motor unit (A) 2 

1

 

Motor unit (B)

 

Main cross bar

 

Cross actuation centre bar

 

Cross actuation insert bars

 

Engagement tool

 

Aluminium chassis clamp plates (set)

 

Bolt - M10x60

 

Chassis U plate

 

10 

Instruction manual

 

11 

Convoluted cable trunking

 

12 

Positive (+) red motor cable 5m

 

13 

Negative (-) black motor cable 5m

 

14 

Positive (+) red battery cable 1.8m including fuse holder & 80A fuse

 

15 

Negative (-) black battery cable 1.6m

 

16 

Bolt - M10x50

 

17 

12 

Nylon nut M10

 

18 

24 

Washer 10mmØ

 

19 

20 

Screw - M4x15

 

20 

10 

Cable trunking P-clips 19.2mm

 

21 

10 

Cable P-clips 10.4mm

 

22 

Battery terminal connector 8mmØ

 

23 

Battery terminal connector 6mmØ

 

24 

Spade fork connector

 

25 

Cable number markers (1,2,3,4)

 

26 

Cable polarity markers (+,-)

 

27 

Motor unit cable ties 8x400

 

28 

10 

Cable ties 2x70

 

29 

Battery isolation switch, cover & key

 

30 

Roller distance spacers 20x20

 

31 

Remote control handset with lanyard

 

32 

Electronic control unit

 

33 

Rubber isolation shell for battery isolation switch

 

34 

Remote control handset wall holder

 

35 

Screw 

– M5x40

 

36 

Chassis clamp plates (pair) with bolts M8x70, nuts and washers

 

37 

Bolt - M8x70

 

38 

Nylon nut M8

 

39 

12 

Washer 8mmØ

 

40 

Spring washer 8mmØ

 

Содержание ELITE 2 Caravan Mover

Страница 1: ...ELITE 2 Caravan Mover ...

Страница 2: ...LITE 2 EM303 Ref ELITE 2 EM303 0715Rev A TABLE OF CONTENTS User Manual Model CAMEC ELITE 2 EM303 Part No 043321 For Professional Installation Only Not suitable for rear shackle type suspensions Updated Jan 2017 ...

Страница 3: ...60 9 2 Chassis U plate 10 1 Instruction manual 11 2 Convoluted cable trunking 12 2 Positive red motor cable 5m 13 2 Negative black motor cable 5m 14 1 Positive red battery cable 1 8m including fuse holder 80A fuse 15 1 Negative black battery cable 1 6m 16 8 Bolt M10x50 17 12 Nylon nut M10 18 24 Washer 10mmØ 19 20 Screw M4x15 20 10 Cable trunking P clips 19 2mm 21 10 Cable P clips 10 4mm 22 4 Batte...

Страница 4: ...4 CAMEC ELITE 2 EM303 Ref ELITE 2 EM303 0715Rev A Package Contents ...

Страница 5: ...this manual very carefully and be aware of all the safety instructions The owner of the caravan will always be responsible for correct use Keep this manual inside your caravan for future reference INTENDED USE The Camec Elite 2 EM303 caravan manoeuvring system is suitable for single axle and double axle caravans Suitableonly for L profiled and U profiled chassis with a chassis thickness betweenmin...

Страница 6: ...e same size and design fitting to new or nearly new tyres is the best option Make sure that the tyre pressures are correct to the manufacturer s recommendation Make sure the chassis is in good condition without any damage and is free from rust dirt etc Stop work immediately if you are in doubt about the assembly or any procedures and consult one of our engineers please refer to contact information...

Страница 7: ...it should be fitted in front of the caravan road wheels but if fitting in this position is not possible becauseof obstacles or a too high hitch ball weight it is permissible to fit it to the rear of the wheels by rotating the whole assembly Fig 4 by 180 degrees Fit the Chassis Clamp Plates 36 to the chassis using bolts 37 nuts 38 washers 39 and spring washers 40 then loosely fit the two aluminium ...

Страница 8: ... 3 accordingly to ensure the roller will have the maximum possible contact with the tread of the tyre Ensure that the position of each motor unit does not obstruct shock absorbers if fitted and that the gear cover Fig 7 is not too close to the surface of the tyre shock absorber The minimum clearance when the drive units swivelled in is 10mm Fully tighten the four bolts Fig 4B on the main cross bar...

Страница 9: ...n with two screws M5x40 35 Note if the provided screws are not of suitable length or type for the desired location material please substitute these as appropriate Drill a 25mm hole through the floor of the caravan approximately 150mm centrallyin front of the control unit 32 terminals Caution Take extra care to avoid any chassis members gas pipes and electrical wires Route and connect the motor cab...

Страница 10: ... quality connection on each cable is essential Find a suitable place for the battery power isolation switch 29 which includes an external holder with hinged cover Important The switch must be mounted onto the exterior body of the caravan and be easily accessible from the outside of the caravan in case of any emergency The switch must be mounted close to the location of the battery in order to keep...

Страница 11: ...stems Follow the procedure INSTALLATION MECHANICAL COMPONENTS twice one time for the manoeuvring set mounted in front of the twin axle and one time for the manoeuvring set mounted behind the twin axle Follow the procedure INSTALLATION ELECTRICAL ELECTRONIC COMPONENTS twice one time for the manoeuvring set mounted in front of the twin axle and one time for the manoeuvring set mounted behind the twi...

Страница 12: ...ol handset for about 3 seconds The handset buzzer will give a short beep to confirm that the synchronisation is complete After successful synchronisation the green LED on the control unit Fig 9B and on the remote control handset Fig 10H will illuminate continuously Repeat this procedure with the second electronic control unit Turn the remote handset Off and then On again so both control units will...

Страница 13: ...13 CAMEC ELITE 2 EM303 Ref ELITE 2 EM303 0715Rev A Diagram for 4 x 4 montering ...

Страница 14: ...en 2 motors are used and 2500kg laden weight caravan including load when 4 motors twin axle are used Always make sure that the rollers are fully disengaged from the tyres when the manoeuvring system is not in use This is better for the tyres and for the system Always make sure that the rollers are fully disengaged before towing moving the caravan by vehicle or manpower This can damage the tyres ma...

Страница 15: ...g system has two motor units 1 2 In general they are mounted in front of the axle of the caravan Both units are identical but cannot be switched A Aluminium drive roller B 12V motor C Connection terminals and D Base unit E Drive unit F Gear cover G Spindle In order to engage the rollers fit the end socket of the engagement tool 6 on the spindle G Fig 11 on the right or left drive unit and turn the...

Страница 16: ... direction G Caravan right reverse left wheel rotates in reverse direction H Green LED Reflects status of the remote control and caravan manoeuvring system I Red overload LED Amp overload protection is activated Wait about 60 seconds and try again J Blue 9V battery LED The internal 9V battery of handset is near empty and needs to be replaced K Blue battery voltage LED Caravan battery voltage too l...

Страница 17: ...buzzer Remote control handset is on and system is activate and ready to use Green LED Fig 15H is blinking no buzzer No communication between handset and control unit This could be because of too much distance between remote control handset and control unit or the battery isolation switch for the manoeuvring system is not turned on or that there is a distortion signal disturbing the communication A...

Страница 18: ... I If the handset is far away from the control unit beyond the connection distance this LED will go out Blue LED Fig 17C Error message LED concerning caravan battery Blue LED is blinking 2 times blinking break 2 times blinking break etc Battery voltage too low 10V Battery needs to be recharged Blue LED is blinking 4 times blinking break 4 times blinking break etc Battery voltage too high over char...

Страница 19: ... about 3 seconds The handset buzzer will give a short beep to confirm that the synchronisation is complete After successful synchronisation the green LED on the control unit Fig 17B and on the remote control handset Fig 18H will illuminate continuously The single twin axle function switch Fig 17S T The Camec Elite 2 EM303 caravan manoeuvring system is suitable for both single axle and twin axle ca...

Страница 20: ...ttons may be pressed at the same time to turn the caravan around on its own axis without moving forward or backward When you drive straight forwards or reverse press button 21B or 21C it is also possible to adjust the direction by additionally pressing button 21D or 21E when driving forwards or button 21F or 21G when driving reverse Because of the soft start technology the caravan will slowly spee...

Страница 21: ...e released when the system is still in the soft start stage slowly speed up the caravan will stop immediately When the hitch is right above the tow ball of the vehicle lower the hitch to the ball and engage in the normal way using the jockey wheel Release the rollers from the caravan s tyres You cannot tow the caravan with the drive units are engaged Before you start driving always make sure that ...

Страница 22: ...unit If there is no good communication between the control unit and remote control handset the manoeuvring system will not function and the green LED on remote control handset will blink In general all error messages will reset automatically after one minute If this is not the case reset the electronics of the manoeuvring system by switching off the manoeuvring system via the isolation switch and ...

Страница 23: ...st 15 seconds and then turn them on again Roller will not turn spindle rotates freely The motor or gear is broken please contact your Camec Elite 2 EM303 supplier Rollers slip on wheels Check distance of rollers to tyres You can move the rollers closer to the tyre In certain circumstances one of the caravan s wheels may be moving on a surface with less traction than the other in which case you can...

Страница 24: ...Contact Information AustraliaNew Zealand 47 63 Remington DriveAirport Business Centre Dandenong South 317544 Montgomerie Road Mangere Phone 1300 4 CAMEC 22632 Phone 0011 64 9 257 2419 www camec com ...

Отзывы: