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CALIFORNIA ACCENT LIGHTING, INC.

2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected] | calilighting.com

© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.

5 / 20 / 2021 / Rev 3

Page 11 of 11

ALS

500T-DBR-HC

INSTALLATION INSTRUCTIONS

Product Care & Maintenance

CLEANING MATERIALS

The use of solvents and/or cleaners which are not compatible with polycarbonate will result in 
the softening, crazing, and/or cracking of the plastic part. This is especially true of polycarbonate 
lamps and mounting bases which may be under stress in their normal applications.

COMPATIBLE WITH POLYCARBONATE

FIGURES

NOT COMPATIBLE WITH POLYCARBONATE

• Mild soap and water
• Mineral Spirits 

 

• Isobutyl alcohol
• VM and P Naphtha 

 

• Varsol No.2 
• Mexane
• Freone TF and TE-35 
• Ethanol   
• Dirtex 

 

 

• 2% Sol. Reg. Joy 

 

• 10% Sol Bon Ami 

 

• White Kerosene 

 

• Methyl alcohol 

 

• Heptane   

 

• Petroleum Ether/65 degrees C 
• Isopropyl alcohol
• Lacryl PCL-2035 polycarbonate cleaner

• Trichlor
• Gasoline
• Liquid Detergents
• Acetone
• Carbon Tetrachloride   
• Pink Lux (Phosphate free)
• Triclene   

 

• Chlorinated Hydrocarbons 
•#1 & #3 denatured alcohol
• Methyl Ethyl Keytone (MEK) 
• Texize-8006, 8129, 8758
• MIBK 

 

 

• Liquid Cleaner – 8211
• Toluol
• Agitene   

 

• Benzol 
• Ajax 

 

• Kleenol Plastics 

 

• Lysol 

 

 

• Stanisol Naphtha 

 

• Oils
• Lemon Joy (phosphate free) 
• Diversol   

 

• Lestoil

WARNING

When using alumLEDs for any application, basic safety precautions should always be 
followed to reduce the risk of fire, electric shock, and personal injuries.
AlumLEDs must be installed in accordance with the NEC or CEC as applicable.
CALI will not be responsible for any damage or malfunction caused by the following:

• Ensure power is off before installation begins, during replacements, additions, or repairs.
• Do not use alumLEDs if damaged, such as broken boards, loose connections, or frayed
   wire insulation. Inspect before installing.
• Do not install alumLEDs in hazardous locations.
• Do not cover alumLEDs with any material. Covering may cause LEDs to overheat, melt, or ignite.
• Do not paint on or over fixture lens or LEDs. 
   Paint or any other substance on lens or LEDs will cause a shift in color temperature.
• Soffit must be evenly painted with a neutral white to avoid color shift.
• Do not modify alumLEDs in the field.
• Do not overlap alumLEDs luminaires in any way. 

(Fig. 1)

• alumLEDs have line voltage risk of shock. Consult factory for any malfunctions. 
   Do not attempt to repair.
• Only use alumLEDs with specified rated voltages. Do not exceed the specified voltage for
   any alumLEDs luminaire.
• Do not use alumLEDs extrusion as a raceway for additional wire. Non-factory feed
   through wires inside alumLEDs will void warranty.
• Ground Fault Circuit Interrupter (GFCI) protections should be provided on circuits or
   outlets when alumLEDs is used for outdoor applications.
• Surge protector must be set up for electrical power system to avoid damaging alumLEDs
   lighting system.
• Do not connect wires together, follow provided wiring diagrams.
• Do not cut wire while energized. 

(Fig. 2)

• Do not exceed maximum run lengths.
• Do not secure alumLEDs with nails or like means that might damage the wiring inside. 
   Only secure by using mounting clips.
• Do not mount alumLEDs inside tanks or enclosures of any kind.
• Do not install downward facing luminaires without set screws.
• Do not use improper screw head type on mounting clips. It will cause the mounting clip to
   open up and become dysfunctional.
• Do not modify mounting clips.
• Do not mount fixture with less than the minimum number of mounting clips required.
   See mounting clips section for details.
• Do not force alumLEDs into a space that is too small.
• Do not force alumLEDs with cord grip into soffit. 

(Fig. 3)

• Do not install alumLEDs at an angle within a cove.
   Only install fixtures straight within a cove. 

(Fig. 4)

• Do not bend extrusion around radius.
• Do not submerge dry or wet location alumLEDs in any liquid.
• Do not install wet location in outdoor coves without proper drainage. 

(Fig. 5)

• Do not install alumLEDs in any area that is continuously exposed to flowing or pooling
   water, such as underneath drain pipes, sprinklers, fountains, misters, etc.
• Do not cut, puncture, or penetrate alumLEDs aluminum housing, end caps, or lens covers.
• Do not drop, bang, or rest weight upon alumLEDs.
• Do not apply excessive pressure to any part of alumLEDs.
• Do not remove end caps from alumLEDs.
• Do not bend alumLEDs power cord or continuous connector past permitted bend radius.
   Bending past permitted bend radius will break the seal of the cordgrip or damage the
   insulation. 

(Fig. 6)

   Wet Location: 3.5” minimum bend radius
   Dry Location: 1.5” minimum bend radius
• Do not install alumLEDs in places where the power cord is subject to continuous flexing.
• Do not twist continuous connector or power cord.
• Do not hold, carry, or suspend alumLEDs by the power cord.
• Do not install alumLEDs on ceilings without mounting clips and set screws. 

(Fig. 7)

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 5

Fig. 6

Mounting Clip

Set Screw

Fig. 7

Содержание alumLEDs ALS500T-DBR-HC

Страница 1: ...ing 24 Volts DC for easy and safe installation Long life energy efficient LEDs Available in 4 Watts up to 24 Watts Per Foot Can be ordered to specific lengths for when exact dimensions are known Examp...

Страница 2: ...o Power Source Circuit 2H White Circuit 1H Gray KEY A Standard Length Luminaire runs are constructed in 8 segments B Custom Length Any required length that is not 8 Typically the last segment of a run...

Страница 3: ...to make changes or withdraw specifications without prior notice 5 20 2021 Rev 3 Page 3 of 11 ALS500T DBR HC INSTALLATION INSTRUCTIONS Diagram of Assembly Aircraft Cable Hard Ceiling Hard Ceiling Trim...

Страница 4: ...such as drywall or plywood 4 Secure Aircraft Cable Assemblies to mounting surface The top of the assembly should rest approximately 7 above ceiling line Ensure assembly is centered between the T Bars...

Страница 5: ...ct vary Always confirm wiring diagram from driver installation instructions before connecting 17 If applicable install mud in end cap at end of run The mud in end cap is used when the end of the lumin...

Страница 6: ...5 Aircraft Cable Assembly 4 ALS500T DBR 6 8 Aircraft Cable Assembly 4 For luminaires 1 5 long use 2 Aircraft Cable Assemblies per luminaire Install each assembly about 4 from each end of luminaire No...

Страница 7: ...lade for cutting metal Note If applicable remove Connector Blocks from extrusion before cutting 1 Position luminaires together and align the screw of the Male Block to meet the Female Block Tighten Al...

Страница 8: ...ween trim and fixtures not aligned Install Trim Retention Springs to ceiling trim Use one clip per 2 or two clips per segment under 4 Install clips 4 from each edge evenly spaced 3 Measure and cut a 2...

Страница 9: ...ate how much more film will be needed Make small cuts at the end of the film and test fit it Repeat if necessary until the film meets the end cap flush 5 Check along entire run that Reflective Film is...

Страница 10: ...ath is formed between the positive and negative wires the multimeter will beep flash or read 0 ohms Troubleshoot to identify the malfunction in the line If there is no conductive path the multimeter w...

Страница 11: ...ctory for any malfunctions Do not attempt to repair Only use alumLEDs with specified rated voltages Do not exceed the specified voltage for any alumLEDs luminaire Do not use alumLEDs extrusion as a ra...

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