CAL
-SERIES
iii
TABLE OF CONTENTS
OWNERS RESPONSIBILITY --------------------------------- 1
INSTALLER RESPONSIBILITY------------------------------ 3
CODE COMPLIANCE ------------------------------------------ 5
SPECIFICATIONS: GENERAL SPECIFICATIONS -------- 6
DIMENSIONS --------------------------------------------------- 7
INSTALLATION CLEARANCES AND CLEARANCE TO
COMBUSTIBLES ------------------------------------------------------- 9
CLEARANCE TO COMBUSTIBLES FOR SPACE HEATING
AND BROODER INSTALLATION ----------------------------------------- 10
PRE-INSTALLATION INSPECTION: --------------------- 12
PACKAGING CONTENTS & DESCRIPTION OF PARTS:
---------------------------------------------------- 13
6 M)------------------------------------------ 14
M) ------------------------------------------------- 15
6 M) (THREE PIECE MODEL) ----------- 16
(6.1 M) (FOUR PIECE MODEL) -------- 17
OUTSIDE: COMBUSTION AIR KIT ---------------------------------- 18
SIDE WALL VENT KIT ------------------------------------------------- 18
90° ELBOW PACKAGE ------------------------------------------------ 19
180° U-BEND PACKAGE ---------------------------------------------- 19
PROTECTIVE SCREEN KIT -------------------------------------------- 20
PROTECTIVE SCREEN INSTALLATION ----------------------------- 20
INSTALLATION ---------------------------------------------- 21
PLANNING ---------------------------------------------------------- 21
TYPICAL GARAGE INSTALLATION ---------------------------- 21
SUSPENSION OF HEATER: -------------------------------- 22
HORIZONTAL INSTALLATION ---------------------------------- 22
SUSPENSION POINTS ------------------------------------------------- 22
HORIZONTAL INSTALLATION --------------------------------------- 23
HORIZONTAL INSTALLATION - MULTI ---------------------------- 24
TILT INSTALLATION ---------------------------------------------- 25
25° TILT (ALL LENGTHS) --------------------------------------------- 25
45° TILT (ALL LENGTHS) --------------------------------------------- 26
ASSEMBLY OF COMPONENTS ---------------------------- 27
GENERAL INSTRUCTIONS --------------------------------------- 27
PIECE ------------------------------------- 27
CAL-50A-15' (4.8M) THREE PIECE --------------------------------- 28
CAL-75A-20' (8.1M) FOUR PIECE ---------------------------------- 28
COMPONENT ASSEMBLY --------------------------------------- 28
JOINT HANGER TO REFLECTOR ------------------------------------ 28
CLAMP COUPLER ------------------------------------------------------ 29
END CAP TO REFLECTOR -------------------------------------------- 29
BAFFLE/TURBULATOR INSTALLATION ---------------------------- 30
VENT ADAPTOR INSTALLATION ------------------------------------ 30
ASSEMBLY OVERVIEW ------------------------------------ 31
ASSEMBLY OF OPTIONS ---------------------------------------- 31
REFLECTOR ASSEMBLY: ALL LENGTHS ---------------------- 32
10' (3M) REFLECTOR PACKAGE ------------------------------------ 32
15' (4.16M) REFLECTOR PACKAGE -------------------------------- 32
20' (6.1M) REFLECTOR PACKAGE ---------------------------------- 32
90° ELBOW KIT -------------------------------------------------------- 33
180° U-BEND KIT ------------------------------------------------------ 33
OUTSIDE COMBUSTION AIR SUPPLY ------------------ 34
COMBUSTION AIR OPTION A DUCTED --------------------------- 35
COMBUSTION AIR OPTION A DUCTED --------------------------- 35
COMBUSTION AIR OPTION B UN-DUCTED ---------------------- 35
VENTING ------------------------------------------------------ 36
ANSI Z83.20-2016/CSA 2.34-2016 ----------------------------- 36
GAS PRODUCTS NO. 405 ------------------------------------------ 36
JANUARY 1, 2019 --------------------------------------------------- 36
OUTDOOR APPLICATIONS -------------------------------- 43
OUTDOOR INSTALLATIONS ----------------------------------------- 43
UNVENTED APPLICATIONS ------------------------------- 44
UNVENTED INSTALLATIONS ---------------------------------------- 44
UNVENTED INSTALLATION END CLEARANCES ----------------- 44
GAS PIPING --------------------------------------------------- 45
GAS CONNECTION ------------------------------------------- 46
FLEX CONNECTOR ---------------------------------------------------- 46
GAS INPUT RATE -------------------------------------------- 48
ELECTRICAL CONNECTION ------------------------------- 49
WIRING DIAGRAM ------------------------------------------ 50
CAL WIRING DIAGRAM ----------------------------------------- 50
CAL HIGH/LOW WIRING DIAGRAM -------------------------- 51
CAL MODULATING WIRING DIAGRAM --------------------- 52
CAL SINGLE INPUT 24 VOLT WIRING DIAGRAM ---------- 53
CAL HIGH/LOW 24 VOLT WIRING DIAGRAM -------------- 54
CAL SS 24 VOLT MODULATING WIRING DIAGRAM ------ 55
THERMOSTATS ---------------------------------------------- 56
LOW VOLTAGE (SINGLE HEATER) ----------------------------- 56
LOW VOLTAGE: ONE THERMOSTAT - ONE HEATER ---------- 56
LINE VOLTAGE (TWO OR MORE HEATERS) ---------------- 57
HEATERS ---------------------------------------------------------------------- 57
INITIAL START-UP ------------------------------------------ 58
GAS VALVES -------------------------------------------------- 59
GAS VALVE DETAILS HI/LO ------------------------------------- 60
MANIFOLD PRESSURE REGULATOR ADJUSTMENT
AND PRESSURE VERIFICATION PROCEDURE: ---------------- 62
SEQUENCE OPERATION ----------------------------------- 65
DESCRIPTION OF 3-TRY DIRECT SPARK IGNITION
SYSTEM: ---------------------------------------------------------------------- 65
OPERATIONS: ------------------------------------------------------ 65
POWER UP/STANDBY------------------------------------------------ 65
HEAT MODE ----------------------------------------------------------- 65
FLAME FAILURE - RE-IGNITION ------------------------------------ 65
TROUBLESHOOTING --------------------------------------- 66
NO POWER TO HEATER --------------------------------------------- 66
INITIAL ELECTRICAL CHECKS --------------------------------------- 67
INITIAL GAS CHECKS ------------------------------------------------- 68
ELECTRICITY AND GAS TO HEATER, BUT STILL INOPERATIVE 68
CHECK CONTROL BOARD ------------------------------------------- 69
FAULT CONDITIONS -------------------------------------------------- 69
INTERNAL CONTROL FAULT ---------------------------------------- 69
AIRFLOW FAULT - LOCK OUT (COMBUSTION AIR FLOW
PROBLEMS) ------------------------------------------------------------------- 69
FLAME WITH NO CALL FOR HEAT (FLAME FAULT) ------------ 70
IGNITION LOCK OUT (FAILURE TO LIGHT) ----------------------- 70
FLAME SENSOR CURRENT CHECK --------------------------------- 70
PROPER ELECTRODE LOCATION ----------------------------------- 71
MAINTENANCE ---------------------------------------------- 72
PARTS: --------------------------------------------------------- 73
BURNER HEAD AND RELATED PARTS------------------------ 73
REFLECTOR AND TUBE PARTS --------------------------------- 74
PARTS LIST: --------------------------------------------------------- 75
WARRANTY -------------------------------------------------- 77
FUEL CONVERSION ----------------------------------------- 78
CONVERSION KIT FOR WHITE RODGERS OR HONEYWELL
SINGLE INPUT GAS VALVE------------------------------------------------ 78
CONVERSION KIT FOR VARIABLE INPUT GAS VALVES -- 80
EXAMPLE OF CONVERSION KIT LABEL ---------------- 81
Содержание CAL Series
Страница 18: ...CAL SERIES 14 CAL 40A 50A 15 4 16 M Figure 7 CAL 40A 50A 15 4 16 M...
Страница 20: ...CAL SERIES 16 CAL 40A 50A 15 4 16 M THREE PIECE MODEL Figure 9 CAL 40A 50A 15 4 16 M THREE PIECE MODEL...
Страница 21: ...CAL SERIES 17 CAL 40A 50A 75A 20 6 1 M FOUR PIECE MODEL Figure 10 CAL 40A 50A 75A 20 6 1 M FOUR PIECE MODEL...
Страница 23: ...CAL SERIES 19 90 ELBOW PACKAGE Figure 13 90 ELBOW PACKAGE 180 U BEND PACKAGE Figure 14 180 U BEND PACKAGE...
Страница 37: ...CAL SERIES 33 90 ELBOW KIT Figure 29 90 ELBOW KIT INSTALLATION 180 U BEND KIT Figure 30 180 U Bend Kit...
Страница 63: ...CAL SERIES 59 24 0 GAS VALVES Figure 47 GAS VALVE...
Страница 83: ...CAL SERIES 79...