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4

1. 

Read the Owner’s Manual for Safe Operation. Failure 

to follow rules for safe operation and instructions can 

cause malfunction of boiler and result in death, serious 

bodily injury, and/or property damage.

2. 

Check your local codes and utility requirements before 

installation. Installation must be in accordance with 

their directives, or follow NFPA 31  Installation of Oil 

Burning Equipment, latest revision.

3. 

Before servicing, allow boiler to cool. Always shut off 

any electricity and oil to boiler when working on it. 

4. 

Inspect oil line and connections for leaks.

5. 

Be certain oil burner nozzle is the size required. Over-

fi

 ring will result in early failure of the boiler sections. 

This will cause dangerous operation.

6. 

Never vent this boiler into enclosed space. Always vent 

to outside. Never vent to another room or inside a 

building.

7. 

Be sure there is adequate air supply for complete 

combustion.

8. 

Follow regular service and maintenance schedule for 

ef

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 cient and safe operation.

9. 

Keep boiler area clean and free of combustible material, 

gasoline and other 

fl

 ammable vapors and liquids.

10. 

Oil burners are not do-it-yourself items. This 

boiler must be installed and serviced by quali

fi

 ed 

professionals using combustion test instruments.

 WARNING

Burn and scald hazard.  Safety relief valve could       

discharge steam or hot water during operation.       

Install discharge piping per these instructions.

!

     

11. 

Be aware when piping the safety relief valve if system 

pressure exceeds safe limit of 30 pounds per square 

inch, the safety relief valve will automatically lift 

open. Lifting of the safety relief valve can discharge 

large quantities of steam and hot water, which may 

damage the surroundings. Before installing the safety 

relief valve read the manufacturer’s instructions and 

maintenance section of the manual on safety relief 

valves.

12. 

Installation and sizing of the expansion tank must 

consider heating systems total water volume, 

temperature, boiler initial 

fi

 ll pressure, and system 

arrangement. Improperly installed and sized expansion 

tank may result in frequent lifting of the safety 

relief valve or other heating system problems. For 

proper installation, sizing, and maintenance of the 

expansion tank follow guidelines established by tank 

manufacturer.

13. 

Expansion tank performance and life expectancy can 

be hindered by over

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 lling the boiler. Recommend initial 

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 ll pressure of 10-12 psig. For higher 

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 ll pressures 

expansion tank’s air charge will need to be increased to 

match 

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 ll pressure. Consult manufacturer’s guidelines 

for sizing and selection.

14. 

Purging the heating system of air and gases when 

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 rst putting boiler into service is critical for proper 

circulation and quiet performance. Once air and gases 

are purged, for boiler installations using 

fl

 oat type 

vents, air vents should be closed for normal operation. 

If air is heard or noticed by loss of heat, purge system 
and open vents for short period of time.

SAFE INSTALLATION AND OPERATION

NOTICE

This boiler has been designed for residential 

installations. If used for commercial applications, 

all jurisdictional requirements must be met. This 

may require wiring and/or piping modi

fi

 cations. 

Manufacturer is not responsible for any changes to 

the original design.

 WARNING

Fire, explosion, burn, scald hazard.  Use only 

number 2 fuel oil. Do not use gasoline, kerosene, 

crankcase oil or any oil containing gasoline. Failure 

to follow these instructions could result in death or 

serious injury.

!

     

Содержание BW4BAH-91

Страница 1: ...0 BW4RAH 140 BW5BAH 140 BW5RAH 140 BW4BAH 126 BW4RAH 126 BW5BAH 126 BW5RAH 126 BW4BAH 175 BW5RAH 175 BW5BAH 175 BW5RAH 175 BW4BAH 210 BW4RAH 210 BW5BAH 210 BW5RAH 210 Models Series C BW4BAH 168 BW4RAH...

Страница 2: ...fety relief valve drain valve flue brush and extra boiler tap for expansion tank or air elimination SAFETY NOTICES Boiler installation shall be completed by qualified agency NOTICE Used to address pra...

Страница 3: ...183 84 3 5 13 7 21 6 11 Mbh 1 000 BTU per hour BTU British Thermal Unit Heating Capacity based on 13 CO2 with a 0 02 w c draft over fire and a 1 smoke or less Testing was done in accordance with the...

Страница 4: ...es of steam and hot water which may damage the surroundings Before installing the safety relief valve read the manufacturer s instructions and maintenance section of the manual on safety relief valves...

Страница 5: ...where passage is required for access to another side for cleaning servicing inspection or replacement of any parts that normally may require such attention Boilers must be installed at least 6 from co...

Страница 6: ...IRCULATING PUMP IN RETURN LINE OR AFTER THE EXPANSION TANK SHUT OFF VALVE OIL FILTER OIL LINES FOUNDATIONS TO OUTSIDE LINES TO OTHER APPLIANCES SERVICE LINE OVERCURRENT PROTECTED SAFETY SWITCH 2 FILL...

Страница 7: ...ts the criteria for unconfined space Total input of all combustion equipment installed in combined space shall be considered in making this determination Each opening shall have minimum free area of o...

Страница 8: ...he enclosure 3 When communicating with outdoors through horizontal ducts each opening shall have minimum free area of one square inch per 2 000 Btu per hour of total input rating of all equipment in t...

Страница 9: ...ler See figure 6a A Install safety relief valve with spindle in vertical position B Do not install shutoff valve between boiler and safety relief valve C Install discharge piping from safety relief va...

Страница 10: ...emperatures of less than 120 F Condensation is corrosive and can eventually cause damage to boiler and venting system Minimum design return water temperature to prevent this condensation in boiler and...

Страница 11: ...M EXPANSION TANK NOTE CIRCULATORCANALSOBEINSTALLED ON RETURN PIPING PIPING ARRANGED FOR POWER PURGING AIR OUT OF SYSTEM PIPING REFER TO THIS MANUAL S SECTION ON FILLING THE SYSTEM WITH WATER OPTION 1...

Страница 12: ...MPS AWAY FROM EXPANSION TANK PIPING ARRANGED FOR POWER PURGING AIR OUT OF SYSTEM PIPING REFER TO THIS MANUAL S SECTION ON FILLING THE SYSTEM WITH WATER OPTION 1 SYSTEM PIPING Figure 9 System Piping Ar...

Страница 13: ...ON SUPPLY PIPING PUMPS AWAY FROM EXPANSION TANK PER THIS MANUAL USE OPTION 2 IN FILLING THE SYSTEM WITH WATER THIS PIPING ARRANGEMENT CAN BE USED WITH ZONE VALVES OR ZONE CIRCULATORS SYSTEM PIPING Fig...

Страница 14: ...ine controls are used Tankless coils are meant to provide domestic hot water for intermittent draws not continuous flow NOTICE Do not use tankless coil if your water is excessively hard with lime or o...

Страница 15: ...mption Tankless coil performance will fall as concentration of antifreeze is increased Refer to boiler and piping water volumes tables BOILER WATER VOLUMES Number of Boiler Section Total Volume Gallon...

Страница 16: ...SIZES FIRING RATE gph CHIMNEY HEIGHT ft NOMINAL CHIMNEY ROUND LINER INSIDE SQUARE LINER INSIDE 0 60 1 30 15 8 x 8 6 6 x 6 1 31 1 80 15 8 x 8 7 6 x 6 1 81 2 00 20 8 x 8 8 6 x 6 For elevations above 2 0...

Страница 17: ...Connection Minimum height Must be at least 3ft 9m higher than highest part of passage through roof Must be at least 2ft 7m higher than any neighboring object within 10ft 3m Must have unobstructed top...

Страница 18: ...regulations Connect 115 volt electrical supply to L1 and L2 terminals on limit and two thermostat wires to T and T terminals on same limit See wiring diagram page 28 Run separate circuit from separate...

Страница 19: ...ing drain valve runs air free close isolation valve or zone valve Repeat this procedure for remaining heating zones D Once all zones are filled with water and purged of air close power purging drain v...

Страница 20: ...r must be installed in fuel unit Refer to fuel unit instructions furnished with burner for specific instructions on installing bypass plug Do not exceed fuel unit manufacturer s recommendations for ru...

Страница 21: ...175 1 00 80 A 1 25 F6 1 NO 10 0 3 AFG F HEAD 140 BW 4 5 BAH 210 1 25 80 A 1 50 F6 1 NO 10 2 3 AFG F HEAD 140 BW 4 5 BAH 168 1 00 60 B 1 20 0 NO 10 1 5 2 AFG 50 MD 140 BW 4 5 BAH 245 1 50 45 B 1 75 2...

Страница 22: ...22 OPERATING THE BOILER Figure 13 Burner Adjustments and Settings...

Страница 23: ...e unit is full of vapor or when the combustion chamber is very hot Locate thermostat five feet above the floor on inside wall Locate thermostat to sense average room temperature avoid the following TH...

Страница 24: ...ent that may lodge on valve seat Permit valve to snap shut Refer to valve manufacturer s instructions packaged for more details Conventional Expansion Tank Tank may become water logged or may receive...

Страница 25: ...tions from combustion chamber area take care to not damage any of refractory or blanket insulation To gain access to combustion chamber first check that shut off valve on fuel oil line is closed and d...

Страница 26: ...assembly make sure head location and size if applicable are per manufacturer s recommendations If burner being used has damaged head replace head with same head recommended for use on this boiler 6 In...

Страница 27: ...k to be sure electric power supply circuit is ON Controls out of adjustment Reset according to instructions Radiators not heating Open radiator vents to excess air Check flow control valve if used It...

Страница 28: ...28 ELECTRICAL WIRING Figure 16 Honeywell L7248L Control With Beckett AFG Burner...

Страница 29: ...29 Figure 17 Honeywell L7248L Control With Riello F5 F10 Burner ELECTRICAL WIRING...

Страница 30: ...burner fan motor to pre purge combustion chamber and oil pump to bring supply oil pressure up to its set point helping to provide clean light off LIMIT CONTROL provided Refer to manufacturer instructi...

Страница 31: ...NOTES...

Страница 32: ...CAC BDP 7310 West Morris St Indianapolis IN 46231...

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