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21

Final Burner Adjustments:

 

Final burner adjustments 

must be made using combustion test instruments. Refer to 

“Burner Settings”. Set burner accordingly. 

• Check draft over 

fi

 re to verify it is between -0.01” WC 

and -0.02” WC, adjust draft as necessary. 

• After operating 10 minutes to warm up boiler, use 

combustion test equipment to take smoke reading in 

fl

 ue pipe between boiler and draft regulator. 

• Smoke reading should be zero to trace (Shell Bacharach 

Scale). 

• A new boiler requires more than 10 minutes to burn 

clean due to oil 

fi

 lm on new heat exchanger. 

• If smoke reading is zero, gradually close burner’s air 

adjustment to obtain smoke reading showing trace 

smoke reading. Once smoke reading is trace, measure 

CO

2

 and as insurance margin increase air to suf

fi

 ciently 

reduce CO

2

 by ½% to 1%.

If clean 

fi

 re cannot be obtained, it is necessary to 

verify burner head and electrode alignment. Proper 

electrode alignment 

fi

 gures are presented on following pages. 

If 

fi

 re continues to be smoky, replace nozzle with correct 

replacement.

Once burner is completely adjusted, burner should be 

started and stopped several times to assure good operation 

with no 

fl

 uttering or rumbling. Verify there are no oil leaks 

and record nozzle size, oil pressure, combustion readings, 

and air settings on tag or label attached to burner or, boiler.

OPERATING THE BOILER  

BOILER

MODEL

DELEVAN

OIL NOZZLE

INPUT

RATE 

(gph)

HEAD-ADJ.

OR SETTING

LOW FIRE

BAFFLE

AIR

SHUTTER/

BAND

STATIC

PLATE

BURNER 

MODEL

OIL PUMP 

PRESSURE  

(PSIG)

BW(4,5) BAH-91*

0.50-80º B

0.65

F0 - 1 

YES

10/0

AFG F-HEAD

175

BW(4,5) BAH-105

0.65-70º B

0.75

F3 - 1 

YES

10/0

3 ½

AFG F-HEAD

140

BW(4,5) BAH-140

0.85-70º B

1.00

F3 - 1 

NO

10/2

3 ½

AFG F-HEAD

140

BW(4,5) BAH-126

0.75-80º A

0.90

F3 - 1 

NO

8/0

3 ½

AFG F-HEAD

140

BW(4,5) BAH-175

1.00-80º A

1.25

F6 - 1 

NO

10/0

AFG F-HEAD

140

BW(4,5) BAH-210

1.25-80º A

1.50

F6 - 1 

NO

10/2

AFG F-HEAD

140

BW(4,5) BAH-168

1.00-60º B

1.20

0

NO

10/1.5

2 ¾

AFG 50 MD

140

BW(4,5) BAH-245

1.50-45º B

1.75

2

NO

10/4

2 ¾

AFG 50 MD

140

*To fi re the 3 section 91 on rate, the oil pressure must be increased to 175 psig.  All Beckett oil burners for the BW boilers are factory preset at 140 psig.

BOILER

MODEL

DELEVAN

OIL NOZZLE

INPUT

RATE (gph)

TURBULATOR/AIR

SHUTTER SETTING

OIL PRESSURE

(PSIG)*

BURNER 

MODEL

OIL PUMP 

PRESSURE  

(PSIG)

BW(4,5) RAH-91*

0.50-70° W

0.65

0.50/2.0

155

F5

155

BW(4,5) RAH-105

0.65-70° W

0.75

2.0/2.2

150

F5

150

BW(4,5) RAH-140

0.85-70° W

1.00

2.0/3.2

170

F5

150

BW(4,5) RAH-126

0.75-70° W

0.90

1.5/2.6

160

F5

150

BW(4,5) RAH-175

1.00-70° W

1.25

2.5/3.8

170

F5

170

BW(4,5) RAH-210

1.25-70° W

1.50

4.0/7.0

175

F5

175

BW(4,5) RAH-245

1.50-70° W

1.75

2.0/3.8

155

F10

155

*All Riello 40 F5 and F10 oil burner are factory preset at 145 psig.

BECKETT OIL BURNER SPECIFICATIONS

Oil Burner Maintenance

:

 For Beckett AFG, and Riello 

40 F5, or F10 perform following preventative maintenance 

annually, preferably prior to heating season. Refer to 

burner manual provided with boiler.

1. 

Fuel Filter

  Replace to prevent contaminated fuel from 

reaching nozzle. Partially blocked fuel 

fi

 lter can cause 

premature failure of fuel pump.

2. 

Fuel Pump Unit 

 Replace pump screen and clean pump 

unit to maintain fuel delivery to nozzle.

3. 

Ignition Electrodes

  Clean and adjust per 

manufacturer’s recommendations, to maintain reliable 

ignition of oil.

4. 

Nozzle

  Replace to maintain safe and reliable 

combustion ef

fi

 ciency. Replace with nozzle as required 

in charts located in this manual.

5. 

Fan and Blower Housing

  Must be kept clean, free of 

dirt, lint and oil to maintain proper amount of air fuel 

requires to burn.

6. 

Check Final Burner Adjustments.

If any component parts must be replaced, always use parts 

recommended by burner manufacturer.

REILLO OIL BURNER SPECIFICATIONS

Содержание BW4BAH-91

Страница 1: ...0 BW4RAH 140 BW5BAH 140 BW5RAH 140 BW4BAH 126 BW4RAH 126 BW5BAH 126 BW5RAH 126 BW4BAH 175 BW5RAH 175 BW5BAH 175 BW5RAH 175 BW4BAH 210 BW4RAH 210 BW5BAH 210 BW5RAH 210 Models Series C BW4BAH 168 BW4RAH...

Страница 2: ...fety relief valve drain valve flue brush and extra boiler tap for expansion tank or air elimination SAFETY NOTICES Boiler installation shall be completed by qualified agency NOTICE Used to address pra...

Страница 3: ...183 84 3 5 13 7 21 6 11 Mbh 1 000 BTU per hour BTU British Thermal Unit Heating Capacity based on 13 CO2 with a 0 02 w c draft over fire and a 1 smoke or less Testing was done in accordance with the...

Страница 4: ...es of steam and hot water which may damage the surroundings Before installing the safety relief valve read the manufacturer s instructions and maintenance section of the manual on safety relief valves...

Страница 5: ...where passage is required for access to another side for cleaning servicing inspection or replacement of any parts that normally may require such attention Boilers must be installed at least 6 from co...

Страница 6: ...IRCULATING PUMP IN RETURN LINE OR AFTER THE EXPANSION TANK SHUT OFF VALVE OIL FILTER OIL LINES FOUNDATIONS TO OUTSIDE LINES TO OTHER APPLIANCES SERVICE LINE OVERCURRENT PROTECTED SAFETY SWITCH 2 FILL...

Страница 7: ...ts the criteria for unconfined space Total input of all combustion equipment installed in combined space shall be considered in making this determination Each opening shall have minimum free area of o...

Страница 8: ...he enclosure 3 When communicating with outdoors through horizontal ducts each opening shall have minimum free area of one square inch per 2 000 Btu per hour of total input rating of all equipment in t...

Страница 9: ...ler See figure 6a A Install safety relief valve with spindle in vertical position B Do not install shutoff valve between boiler and safety relief valve C Install discharge piping from safety relief va...

Страница 10: ...emperatures of less than 120 F Condensation is corrosive and can eventually cause damage to boiler and venting system Minimum design return water temperature to prevent this condensation in boiler and...

Страница 11: ...M EXPANSION TANK NOTE CIRCULATORCANALSOBEINSTALLED ON RETURN PIPING PIPING ARRANGED FOR POWER PURGING AIR OUT OF SYSTEM PIPING REFER TO THIS MANUAL S SECTION ON FILLING THE SYSTEM WITH WATER OPTION 1...

Страница 12: ...MPS AWAY FROM EXPANSION TANK PIPING ARRANGED FOR POWER PURGING AIR OUT OF SYSTEM PIPING REFER TO THIS MANUAL S SECTION ON FILLING THE SYSTEM WITH WATER OPTION 1 SYSTEM PIPING Figure 9 System Piping Ar...

Страница 13: ...ON SUPPLY PIPING PUMPS AWAY FROM EXPANSION TANK PER THIS MANUAL USE OPTION 2 IN FILLING THE SYSTEM WITH WATER THIS PIPING ARRANGEMENT CAN BE USED WITH ZONE VALVES OR ZONE CIRCULATORS SYSTEM PIPING Fig...

Страница 14: ...ine controls are used Tankless coils are meant to provide domestic hot water for intermittent draws not continuous flow NOTICE Do not use tankless coil if your water is excessively hard with lime or o...

Страница 15: ...mption Tankless coil performance will fall as concentration of antifreeze is increased Refer to boiler and piping water volumes tables BOILER WATER VOLUMES Number of Boiler Section Total Volume Gallon...

Страница 16: ...SIZES FIRING RATE gph CHIMNEY HEIGHT ft NOMINAL CHIMNEY ROUND LINER INSIDE SQUARE LINER INSIDE 0 60 1 30 15 8 x 8 6 6 x 6 1 31 1 80 15 8 x 8 7 6 x 6 1 81 2 00 20 8 x 8 8 6 x 6 For elevations above 2 0...

Страница 17: ...Connection Minimum height Must be at least 3ft 9m higher than highest part of passage through roof Must be at least 2ft 7m higher than any neighboring object within 10ft 3m Must have unobstructed top...

Страница 18: ...regulations Connect 115 volt electrical supply to L1 and L2 terminals on limit and two thermostat wires to T and T terminals on same limit See wiring diagram page 28 Run separate circuit from separate...

Страница 19: ...ing drain valve runs air free close isolation valve or zone valve Repeat this procedure for remaining heating zones D Once all zones are filled with water and purged of air close power purging drain v...

Страница 20: ...r must be installed in fuel unit Refer to fuel unit instructions furnished with burner for specific instructions on installing bypass plug Do not exceed fuel unit manufacturer s recommendations for ru...

Страница 21: ...175 1 00 80 A 1 25 F6 1 NO 10 0 3 AFG F HEAD 140 BW 4 5 BAH 210 1 25 80 A 1 50 F6 1 NO 10 2 3 AFG F HEAD 140 BW 4 5 BAH 168 1 00 60 B 1 20 0 NO 10 1 5 2 AFG 50 MD 140 BW 4 5 BAH 245 1 50 45 B 1 75 2...

Страница 22: ...22 OPERATING THE BOILER Figure 13 Burner Adjustments and Settings...

Страница 23: ...e unit is full of vapor or when the combustion chamber is very hot Locate thermostat five feet above the floor on inside wall Locate thermostat to sense average room temperature avoid the following TH...

Страница 24: ...ent that may lodge on valve seat Permit valve to snap shut Refer to valve manufacturer s instructions packaged for more details Conventional Expansion Tank Tank may become water logged or may receive...

Страница 25: ...tions from combustion chamber area take care to not damage any of refractory or blanket insulation To gain access to combustion chamber first check that shut off valve on fuel oil line is closed and d...

Страница 26: ...assembly make sure head location and size if applicable are per manufacturer s recommendations If burner being used has damaged head replace head with same head recommended for use on this boiler 6 In...

Страница 27: ...k to be sure electric power supply circuit is ON Controls out of adjustment Reset according to instructions Radiators not heating Open radiator vents to excess air Check flow control valve if used It...

Страница 28: ...28 ELECTRICAL WIRING Figure 16 Honeywell L7248L Control With Beckett AFG Burner...

Страница 29: ...29 Figure 17 Honeywell L7248L Control With Riello F5 F10 Burner ELECTRICAL WIRING...

Страница 30: ...burner fan motor to pre purge combustion chamber and oil pump to bring supply oil pressure up to its set point helping to provide clean light off LIMIT CONTROL provided Refer to manufacturer instructi...

Страница 31: ...NOTES...

Страница 32: ...CAC BDP 7310 West Morris St Indianapolis IN 46231...

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