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24

Annually

Recommend 

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 ue passages, combustion 

chamber area (target wall, 

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 re door insulation, 

durablanket), burner adjustment, control operation, and 

boiler seals (

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 re door gasket or silicone seal, cast iron 

sectional seals, 

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 ue collector) be checked once each year 

by trained Service Technician. 

Before The Start Of Each Heating Season

 

(or when 

system has been shut down for extended periods of time) 

recheck whole system for water, oil, and vent piping leaks. 

Replace or patch any leaks or faulty seals.

Vent Pipe:

 Visually inspect entire venting system once a 

month for any signs of leakage, deterioration, or soot build 

up. If vent pipe shows any signs of leaking or deterioration, 

replace it immediately. If it shows any signs of soot 

build up, clean vent pipe and have burner settings and 

combustion checked by trained Service Technician.

Safety Relief Valve:

 Valve should open automatically 

when system pressure exceeds pressure rating (usually 30 

psi) of safety relief valve. Should valve ever fail to open 

under this condition, shut down the system. Drain system 

until system pressure is reduced below safety relief valve 

pressure rating. Contact Service Technician to replace the 

valve and inspect heating system to determine cause, may 

indicate equipment malfunction. Safety relief valve should 

be tested monthly during heating season. Prior to testing, 

make certain discharge pipe is properly connected to valve 

outlet and arranged so as to contain and safely dispose of 

boiler discharge. Hold trip lever fully open for at least 

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 ve 

seconds in order to 

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 ush free any sediment that may lodge 

on valve seat. Permit valve to snap shut. Refer to valve 

manufacturer’s instructions packaged for more details.

 

Conventional Expansion Tank

:

 Tank may become 

water logged or may receive excess air. Frequent automatic 

opening of safety relief valve indicates water logging. High 

boiler temperature accompanied by unusually low radiation 

unit temperature (and “knocking” noises) indicates excess 

air in the tank. To correct either condition, close valve 

between boiler and tank. Drain tank until empty. Check all 

tank plugs and 

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 ttings, tighten as necessary. Open valve 

between boiler and tank. Water will rise to normal height in 

tank if system has automatic 

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 ll valve, otherwise manually 

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 ll system. 

Diaphragm Expansion Tank

:

 Tank may become 

water logged. Frequent automatic opening of safety relief 

valve indicates water logging. High boiler temperature 

accompanied by unusually low radiation unit temperature 

(and “knocking” noises) indicates excess air in the tank. To 

correct this condition, replace diaphragm expansion tank.

Water System:

 

If system is to remain out of service 

during freezing weather, drain it completely (water left in 

system may freeze and will crack pipes and/or boiler).

Tankless Coil (Or Cover Plate) Gasket:

 

Gasket 

should be checked at least twice year for leakage, replace if 

necessary. If gasket is replaced, make sure that when coil 

plate (or cover plate) is reattached, ten nuts are torqued 

in alternating pattern to insure equal force is applied to 

entire gasket creating good seal. Nuts should be torqued so 

gasket does not squeeze out from behind the plate.

Oil Burner:

 Oil burner maintenance is listed in this 

manual under “Operating The Boiler”.

Never burn garbage or paper in the unit, never leave 

combustible material around it.

MAINTENANCE

Содержание BW4BAH-91

Страница 1: ...0 BW4RAH 140 BW5BAH 140 BW5RAH 140 BW4BAH 126 BW4RAH 126 BW5BAH 126 BW5RAH 126 BW4BAH 175 BW5RAH 175 BW5BAH 175 BW5RAH 175 BW4BAH 210 BW4RAH 210 BW5BAH 210 BW5RAH 210 Models Series C BW4BAH 168 BW4RAH...

Страница 2: ...fety relief valve drain valve flue brush and extra boiler tap for expansion tank or air elimination SAFETY NOTICES Boiler installation shall be completed by qualified agency NOTICE Used to address pra...

Страница 3: ...183 84 3 5 13 7 21 6 11 Mbh 1 000 BTU per hour BTU British Thermal Unit Heating Capacity based on 13 CO2 with a 0 02 w c draft over fire and a 1 smoke or less Testing was done in accordance with the...

Страница 4: ...es of steam and hot water which may damage the surroundings Before installing the safety relief valve read the manufacturer s instructions and maintenance section of the manual on safety relief valves...

Страница 5: ...where passage is required for access to another side for cleaning servicing inspection or replacement of any parts that normally may require such attention Boilers must be installed at least 6 from co...

Страница 6: ...IRCULATING PUMP IN RETURN LINE OR AFTER THE EXPANSION TANK SHUT OFF VALVE OIL FILTER OIL LINES FOUNDATIONS TO OUTSIDE LINES TO OTHER APPLIANCES SERVICE LINE OVERCURRENT PROTECTED SAFETY SWITCH 2 FILL...

Страница 7: ...ts the criteria for unconfined space Total input of all combustion equipment installed in combined space shall be considered in making this determination Each opening shall have minimum free area of o...

Страница 8: ...he enclosure 3 When communicating with outdoors through horizontal ducts each opening shall have minimum free area of one square inch per 2 000 Btu per hour of total input rating of all equipment in t...

Страница 9: ...ler See figure 6a A Install safety relief valve with spindle in vertical position B Do not install shutoff valve between boiler and safety relief valve C Install discharge piping from safety relief va...

Страница 10: ...emperatures of less than 120 F Condensation is corrosive and can eventually cause damage to boiler and venting system Minimum design return water temperature to prevent this condensation in boiler and...

Страница 11: ...M EXPANSION TANK NOTE CIRCULATORCANALSOBEINSTALLED ON RETURN PIPING PIPING ARRANGED FOR POWER PURGING AIR OUT OF SYSTEM PIPING REFER TO THIS MANUAL S SECTION ON FILLING THE SYSTEM WITH WATER OPTION 1...

Страница 12: ...MPS AWAY FROM EXPANSION TANK PIPING ARRANGED FOR POWER PURGING AIR OUT OF SYSTEM PIPING REFER TO THIS MANUAL S SECTION ON FILLING THE SYSTEM WITH WATER OPTION 1 SYSTEM PIPING Figure 9 System Piping Ar...

Страница 13: ...ON SUPPLY PIPING PUMPS AWAY FROM EXPANSION TANK PER THIS MANUAL USE OPTION 2 IN FILLING THE SYSTEM WITH WATER THIS PIPING ARRANGEMENT CAN BE USED WITH ZONE VALVES OR ZONE CIRCULATORS SYSTEM PIPING Fig...

Страница 14: ...ine controls are used Tankless coils are meant to provide domestic hot water for intermittent draws not continuous flow NOTICE Do not use tankless coil if your water is excessively hard with lime or o...

Страница 15: ...mption Tankless coil performance will fall as concentration of antifreeze is increased Refer to boiler and piping water volumes tables BOILER WATER VOLUMES Number of Boiler Section Total Volume Gallon...

Страница 16: ...SIZES FIRING RATE gph CHIMNEY HEIGHT ft NOMINAL CHIMNEY ROUND LINER INSIDE SQUARE LINER INSIDE 0 60 1 30 15 8 x 8 6 6 x 6 1 31 1 80 15 8 x 8 7 6 x 6 1 81 2 00 20 8 x 8 8 6 x 6 For elevations above 2 0...

Страница 17: ...Connection Minimum height Must be at least 3ft 9m higher than highest part of passage through roof Must be at least 2ft 7m higher than any neighboring object within 10ft 3m Must have unobstructed top...

Страница 18: ...regulations Connect 115 volt electrical supply to L1 and L2 terminals on limit and two thermostat wires to T and T terminals on same limit See wiring diagram page 28 Run separate circuit from separate...

Страница 19: ...ing drain valve runs air free close isolation valve or zone valve Repeat this procedure for remaining heating zones D Once all zones are filled with water and purged of air close power purging drain v...

Страница 20: ...r must be installed in fuel unit Refer to fuel unit instructions furnished with burner for specific instructions on installing bypass plug Do not exceed fuel unit manufacturer s recommendations for ru...

Страница 21: ...175 1 00 80 A 1 25 F6 1 NO 10 0 3 AFG F HEAD 140 BW 4 5 BAH 210 1 25 80 A 1 50 F6 1 NO 10 2 3 AFG F HEAD 140 BW 4 5 BAH 168 1 00 60 B 1 20 0 NO 10 1 5 2 AFG 50 MD 140 BW 4 5 BAH 245 1 50 45 B 1 75 2...

Страница 22: ...22 OPERATING THE BOILER Figure 13 Burner Adjustments and Settings...

Страница 23: ...e unit is full of vapor or when the combustion chamber is very hot Locate thermostat five feet above the floor on inside wall Locate thermostat to sense average room temperature avoid the following TH...

Страница 24: ...ent that may lodge on valve seat Permit valve to snap shut Refer to valve manufacturer s instructions packaged for more details Conventional Expansion Tank Tank may become water logged or may receive...

Страница 25: ...tions from combustion chamber area take care to not damage any of refractory or blanket insulation To gain access to combustion chamber first check that shut off valve on fuel oil line is closed and d...

Страница 26: ...assembly make sure head location and size if applicable are per manufacturer s recommendations If burner being used has damaged head replace head with same head recommended for use on this boiler 6 In...

Страница 27: ...k to be sure electric power supply circuit is ON Controls out of adjustment Reset according to instructions Radiators not heating Open radiator vents to excess air Check flow control valve if used It...

Страница 28: ...28 ELECTRICAL WIRING Figure 16 Honeywell L7248L Control With Beckett AFG Burner...

Страница 29: ...29 Figure 17 Honeywell L7248L Control With Riello F5 F10 Burner ELECTRICAL WIRING...

Страница 30: ...burner fan motor to pre purge combustion chamber and oil pump to bring supply oil pressure up to its set point helping to provide clean light off LIMIT CONTROL provided Refer to manufacturer instructi...

Страница 31: ...NOTES...

Страница 32: ...CAC BDP 7310 West Morris St Indianapolis IN 46231...

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