background image

25

Oil Boiler Cleaning:

1. 

Shut off all electrical power to boiler / burner and shut 

off fuel oil supply.

2. 

Remove vent pipe from top of boiler. Inspect pipe and 

chimney for signs of corrosion and deterioration. Clean 

out base of chimney. If vent pipe shows any signs of 

corrosion or deterioration, replace it immediately. If 

chimney damage or deterioration is discovered, contact 

a service technician.

3. 

Remove top jacket panel screws (5), brass wing nuts 

(2) holding 

fl

 ue collector top, and 

fl

 ue collector top. 

Inspect gasket on underside of 

fl

 ue collector and 

replace as necessary. 

4. 

Before beginning to clean 

fl

 ue passageways, insure 

combustion chamber blanket is covered. If blanket is 

not covered prior to cleaning, replace blanket once 

cleaning is completed.

5. 

With access to 

fl

 ue passageways, remove soot from 

fi

 reside surfaces by brushing diagonally through 

fl

 ue 

passages (see drawing below). Brushing can be made 

easier by cutting end of 

fl

 ue brush off and inserting 

it into drill. When brushing, take care to not damage 

target wall with 

fl

 ue brush.

6. 

Carefully vacuum soot accumulations from combustion 

chamber area, take care to not damage any of 

refractory or blanket insulation. To gain access to 

combustion chamber 

fi

 rst check that shut off valve on 

fuel oil line is closed and disconnect fuel oil line. Open 

swing door by removing whiz lock nut holding door 

shut.

7. 

Inspect target wall, 

fi

 re door refractory, and 

combustion chamber blanket (when included) for 

cracking and deterioration. If there are signs of 

cracking or deterioration, replace refractory or blanket 

before reassembling burner / front plate.

8. 

Inspect door’s braided gasket for wear and damage. 

Replace when necessary with braided gasket of same 

material and size. 

9. 

Inspect and clean oil burner.

10. 

Reinstall burner.

11. 

Reinstall 

fl

 ue collector.

12. 

Reinstall top jacket panel.  Reconnect 

fl

 ue pipe.

13. 

Reconnect electrical and fuel supplies.

14. 

Fire burner, check for proper combustion using 

combustion test equipment, make adjustments as 

necessary.

15. 

Verify all safety controls and operating controls are 

functioning properly.

OIL BOILER / BURNER CLEANING INSTRUCTIONS 

NOTICE

Important operating and maintenance 

requirements:

•  Keep your boiler and the area around it clean 

•  Never burn refuse or any material other than 

speci

fi

 ed fuel in your boiler

Figure 14 - 

Brush Diagonally Through Flue 

Passages

Содержание BW4BAH-91

Страница 1: ...0 BW4RAH 140 BW5BAH 140 BW5RAH 140 BW4BAH 126 BW4RAH 126 BW5BAH 126 BW5RAH 126 BW4BAH 175 BW5RAH 175 BW5BAH 175 BW5RAH 175 BW4BAH 210 BW4RAH 210 BW5BAH 210 BW5RAH 210 Models Series C BW4BAH 168 BW4RAH...

Страница 2: ...fety relief valve drain valve flue brush and extra boiler tap for expansion tank or air elimination SAFETY NOTICES Boiler installation shall be completed by qualified agency NOTICE Used to address pra...

Страница 3: ...183 84 3 5 13 7 21 6 11 Mbh 1 000 BTU per hour BTU British Thermal Unit Heating Capacity based on 13 CO2 with a 0 02 w c draft over fire and a 1 smoke or less Testing was done in accordance with the...

Страница 4: ...es of steam and hot water which may damage the surroundings Before installing the safety relief valve read the manufacturer s instructions and maintenance section of the manual on safety relief valves...

Страница 5: ...where passage is required for access to another side for cleaning servicing inspection or replacement of any parts that normally may require such attention Boilers must be installed at least 6 from co...

Страница 6: ...IRCULATING PUMP IN RETURN LINE OR AFTER THE EXPANSION TANK SHUT OFF VALVE OIL FILTER OIL LINES FOUNDATIONS TO OUTSIDE LINES TO OTHER APPLIANCES SERVICE LINE OVERCURRENT PROTECTED SAFETY SWITCH 2 FILL...

Страница 7: ...ts the criteria for unconfined space Total input of all combustion equipment installed in combined space shall be considered in making this determination Each opening shall have minimum free area of o...

Страница 8: ...he enclosure 3 When communicating with outdoors through horizontal ducts each opening shall have minimum free area of one square inch per 2 000 Btu per hour of total input rating of all equipment in t...

Страница 9: ...ler See figure 6a A Install safety relief valve with spindle in vertical position B Do not install shutoff valve between boiler and safety relief valve C Install discharge piping from safety relief va...

Страница 10: ...emperatures of less than 120 F Condensation is corrosive and can eventually cause damage to boiler and venting system Minimum design return water temperature to prevent this condensation in boiler and...

Страница 11: ...M EXPANSION TANK NOTE CIRCULATORCANALSOBEINSTALLED ON RETURN PIPING PIPING ARRANGED FOR POWER PURGING AIR OUT OF SYSTEM PIPING REFER TO THIS MANUAL S SECTION ON FILLING THE SYSTEM WITH WATER OPTION 1...

Страница 12: ...MPS AWAY FROM EXPANSION TANK PIPING ARRANGED FOR POWER PURGING AIR OUT OF SYSTEM PIPING REFER TO THIS MANUAL S SECTION ON FILLING THE SYSTEM WITH WATER OPTION 1 SYSTEM PIPING Figure 9 System Piping Ar...

Страница 13: ...ON SUPPLY PIPING PUMPS AWAY FROM EXPANSION TANK PER THIS MANUAL USE OPTION 2 IN FILLING THE SYSTEM WITH WATER THIS PIPING ARRANGEMENT CAN BE USED WITH ZONE VALVES OR ZONE CIRCULATORS SYSTEM PIPING Fig...

Страница 14: ...ine controls are used Tankless coils are meant to provide domestic hot water for intermittent draws not continuous flow NOTICE Do not use tankless coil if your water is excessively hard with lime or o...

Страница 15: ...mption Tankless coil performance will fall as concentration of antifreeze is increased Refer to boiler and piping water volumes tables BOILER WATER VOLUMES Number of Boiler Section Total Volume Gallon...

Страница 16: ...SIZES FIRING RATE gph CHIMNEY HEIGHT ft NOMINAL CHIMNEY ROUND LINER INSIDE SQUARE LINER INSIDE 0 60 1 30 15 8 x 8 6 6 x 6 1 31 1 80 15 8 x 8 7 6 x 6 1 81 2 00 20 8 x 8 8 6 x 6 For elevations above 2 0...

Страница 17: ...Connection Minimum height Must be at least 3ft 9m higher than highest part of passage through roof Must be at least 2ft 7m higher than any neighboring object within 10ft 3m Must have unobstructed top...

Страница 18: ...regulations Connect 115 volt electrical supply to L1 and L2 terminals on limit and two thermostat wires to T and T terminals on same limit See wiring diagram page 28 Run separate circuit from separate...

Страница 19: ...ing drain valve runs air free close isolation valve or zone valve Repeat this procedure for remaining heating zones D Once all zones are filled with water and purged of air close power purging drain v...

Страница 20: ...r must be installed in fuel unit Refer to fuel unit instructions furnished with burner for specific instructions on installing bypass plug Do not exceed fuel unit manufacturer s recommendations for ru...

Страница 21: ...175 1 00 80 A 1 25 F6 1 NO 10 0 3 AFG F HEAD 140 BW 4 5 BAH 210 1 25 80 A 1 50 F6 1 NO 10 2 3 AFG F HEAD 140 BW 4 5 BAH 168 1 00 60 B 1 20 0 NO 10 1 5 2 AFG 50 MD 140 BW 4 5 BAH 245 1 50 45 B 1 75 2...

Страница 22: ...22 OPERATING THE BOILER Figure 13 Burner Adjustments and Settings...

Страница 23: ...e unit is full of vapor or when the combustion chamber is very hot Locate thermostat five feet above the floor on inside wall Locate thermostat to sense average room temperature avoid the following TH...

Страница 24: ...ent that may lodge on valve seat Permit valve to snap shut Refer to valve manufacturer s instructions packaged for more details Conventional Expansion Tank Tank may become water logged or may receive...

Страница 25: ...tions from combustion chamber area take care to not damage any of refractory or blanket insulation To gain access to combustion chamber first check that shut off valve on fuel oil line is closed and d...

Страница 26: ...assembly make sure head location and size if applicable are per manufacturer s recommendations If burner being used has damaged head replace head with same head recommended for use on this boiler 6 In...

Страница 27: ...k to be sure electric power supply circuit is ON Controls out of adjustment Reset according to instructions Radiators not heating Open radiator vents to excess air Check flow control valve if used It...

Страница 28: ...28 ELECTRICAL WIRING Figure 16 Honeywell L7248L Control With Beckett AFG Burner...

Страница 29: ...29 Figure 17 Honeywell L7248L Control With Riello F5 F10 Burner ELECTRICAL WIRING...

Страница 30: ...burner fan motor to pre purge combustion chamber and oil pump to bring supply oil pressure up to its set point helping to provide clean light off LIMIT CONTROL provided Refer to manufacturer instructi...

Страница 31: ...NOTES...

Страница 32: ...CAC BDP 7310 West Morris St Indianapolis IN 46231...

Отзывы: