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BYD ECB16S-B, Руководство оператора

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TRANSPORTATION AND STORAGE

ECB16S-B/ECB18S-B

72

ECB16S-B/ECB18S-B

73

OM-ECB16/18S-B2019001-EN

ELECTRIC SYSTEM MAINTENANCE

Warning
Disconnect the battery before checking the electric system.

Electrical Wiring Inspection

(1)  Check connectors and tighten the loose parts.

(2)  Check electrical connectors for abnormality (for example, sign of burning).

(3)  Check the connection jackets for looseness. Reinstall them if loose.

Main Controller Inspection

(1)  Check connectors of main controller and tighten the loose parts.

(2)  Check fuses of main controller and replace them if necessary.

(3)  Check whether the copper busbar of the main controller is burnt. If so, replace it.

Fuse and Relay Inspection

Check if fuse and relay work properly and replace them if necessary.

TORQUE INSPECTION ON CRITICAL FASTENERS

Drive Axle and Motor

1.Dual drive type

CODE

PART NAME

QTY

INFOR-MATION CODE

PART NAME

QTY

INFOR-MATION

1

SCREW M10

×

90

1

50Nm

3

SCREW M14

×

100

1

130Nm

2

SCREW M10

×

60

1

50Nm

4

SCREW M14

×

60

1

130Nm

2.Single drive type

CODE

PART NAME

QTY

INFOR-MATION

CODE

PART NAME

QTY

INFOR-MATION

10

BOLT M18

×

80

2

250Nm

13

SPRING WASHER M18

6

11

BOLT M18

×

80

3

250Nm

14

NUT M18

6

12

BOLT M18×60

1

250Nm

15

BOLT M10×40

6

50Nm

1

1

2

3

4

4

15

10

10

11

11

11

12

13

14

13

14

13

14

13

14

13

14

13

14

Содержание ECB16S-B

Страница 1: ...ECB16S B ECB18S B OPERATOR MANUAL OM ECB16 18S B2019001 EN...

Страница 2: ...ECB16S B ECB18S B ECB16S B ECB18S B OM ECB16 18S B2019001 EN...

Страница 3: ...ecals 22 OPERATING Seat Basic Seat A type 24 Basic Seat B type 26 Comfort Seat 28 Startup and Control Using Area Overview 31 Key Switch 32 Emergency Disconnect Switch 32 Steering Wheel Tilt Adjusting...

Страница 4: ...eplacement 60 Wheel Removal and Installation 62 Mast Maintenance 2 stage Standard Mast Chain Adjustment 63 3 stage Free Lift Mast Chain Adjustment 63 Mast Cleaning 65 Mast Clearance Adjustment 65 Mast...

Страница 5: ...the environments other than those mentioned in this manual contact with your local BYD dealer first for confirmation Any modification to the forklift is not allowed unless BYD s written consent is gra...

Страница 6: ...ake sure that the operators understand all the safety messages on the forklifts For the proprietor make sure following safety instruction on your industrial vehicles are observed Please abide by relev...

Страница 7: ...operators of potential risks as well as safety notices Find and read all these decals and signs If the warning decals and signs are missing or difficult to read please contact your local BYD dealer fo...

Страница 8: ...accessory system working device system and battery pack They may be used for picking up depositing handling or stacking loads in harbors stock yards plants warehouses logistics centers and marine ship...

Страница 9: ...70 4 9 Overall length l1 mm 3195 3195 4 10 Length to face of forks l2 mm 2125 2125 4 11 Overall width b1 mm 1050 1050 4 12 Fork dimensions s e l mm 40 100 1000 40 100 1000 4 13 ISO2328 frame type A B...

Страница 10: ...0 7 1 Type of drive control AC AC 7 2 Operating pressure for hydraulic system MPb 16 18 7 3 Sound level at the driver s ear dB A 75 75 7 4 Towing coupling type PIN PIN 1 Mast Specifications Single Dri...

Страница 11: ...ing the forklift check the information on the nameplate and confirm if it complies with the one you ve ordered Caution 1 Every forklift might have different specification Check the nameplate before op...

Страница 12: ...e 1 The battery nameplate is placed on the battery 2 After receiving the forklift check the information on the nameplate and confirm if it complies with the one you ve ordered OPERATING This chapter e...

Страница 13: ...al position of seat 1 Pull up the recess of the lever Move the seat forward and or backward to find the right seat position 2 Return the lever to its folded position and the seat has been adjusted 3 B...

Страница 14: ...ymbols Press the lever for seat weight adjustment up or down 3 Adjustment of lateral position of seat Pull up the recess of the lever Move the seat forward and or backward to find the right seat posit...

Страница 15: ...sound The driver s weight has been set correctly when the arrow is in the middle of the viewing window With the operator weight setting completed fold the handle fully to the initial locked position 3...

Страница 16: ...ock 7 Seat Document Box There is a document box on the rear side of seat which could store documents work gloves and other flat goods STARTUP AND CONTROL Using Area Overview No Name No Name No Name 1...

Страница 17: ...without slack Gear 1 Gear adjustment lever 2 Gear switch 3 Descriptions No Name Descriptions 1 Forward With the forward position selected depressing the accelerator pedal makes the forklift travel fo...

Страница 18: ...lay to go into low speed mode Parking 1 After bringing the forklift to a stop with the service brake hold the hand brake lever and pull it towards your body to apply the parking brake 2 To release the...

Страница 19: ...ifter Push the control lever forward to move the side shifter to left Push the control lever backward to move the side shifter to right 5 Fourth function control lever Its function depends on the atta...

Страница 20: ...warning 2 Gear switch Used for the forklift to travel forward stop or travel backward 3 1st Control handle for lift and tilt Press the 1st Joystick leftward to lift rightward to lower Press the joyst...

Страница 21: ...ds and the indicator will be lit Pressing the Speed Mode Control Switch will allow you to choose from the 3 speed settings including high middle low and OFF without speed mode control and this speed m...

Страница 22: ...orklift FORWARD BACKWARD Switch off the forklift return the lever to Stop position and restart the forklift NO CAN MESSAGE 3 Restart the forklift Battery WRONG SET BATTERY Restart the forklift Tempera...

Страница 23: ...e pedal with a lot of force since excessive force might cause damage to the braking system Unloading 1 Drive the forklift carefully up to the stacking destination and decelerate when approaching 2 Rai...

Страница 24: ...ift into the transport vehicle on turtle speed mode Caution 1 Have a supervisor or a second person on site as a lookout 2 Make sure that the ground is strong enough to avoid the transport vehicle sink...

Страница 25: ...e part of the hydraulic cylinders monthly by lifting lowering the forks and tilting mast several times Operate the attachment several times if there is an attachment Caution 1 When storing the forklif...

Страница 26: ...k on a daily basis if the wheel fasteners are secured or loose Fasten them if they are loose 2 Take out debris embedded in the tire 3 If the four tires are unevenly worn or the tires are found damaged...

Страница 27: ...er the fixing bolts of the counterweight come loose 2 Check the tow pin 12 Clean 1 Clean the forklift 13 Others 1 Check if there are others problems REGULAR MAINTENANCE Period and Items Period for reg...

Страница 28: ...type Item Category Volume Needed Model Gear Oil Gear Oil 4 2 SAE 80W API GL 4 UTTO Hydraulic Oil Hydraulic Oil 20L API GL 4 GL 4 75W 90 Braking System Brake Fluid As Needed DOT4 Mast and Relevant De v...

Страница 29: ...process of towing a driver shall sit in the faulty forklift who controls its movement direction 6 Rotate the steering wheel to original position Remove the wedge blocks Release the parking brake of t...

Страница 30: ...d braking fluid to 2 3 of the braking reservoir 1 Single drive type CODE PART NAME QTY INFORMATION 11 FLUID DRAIN PLUG 1 20Nm 11 1 2 3 2 Dual drive type Braking Fluid Replacement Run the forklift unti...

Страница 31: ...ller plug and Oil dipstick plug and drain all the gear oil 5 Put the Oil drain plug back on and tighten it 6 Add the gear oil through oil filler hole until the gear oil overflows out of Oil dipstick p...

Страница 32: ...N CODE PART NAME QTY INFOR MATION 11 NUT M12 16 80Nm 12 NUT M12 12 80Nm MAST MAINTENANCE 2 stage Standard Mast Chain Adjustment The 2 stage standard mast has a main lift chain set that is needed to be...

Страница 33: ...iage stub The bearing is used to adjust the clearance of the mast and carriage by the adjusting screw which is installed on the other side of the stub Adjusting screw is secured by a secure pin 2 2 St...

Страница 34: ...Tilt Rotating Pin Lubrication 1 Identify the lubrication nozzles of the tilt cylinders and he mast mounting Add lubricating oil via the nozzles 2 Fully lubricate the axis by tilting the mast forward...

Страница 35: ...ift after sales service people Hydraulic Oil Replacement 1 Drive the forklift to the maintenance ditch fully lower the forks apply the handbrake switch off the forklift remove the key and press down t...

Страница 36: ...eplace the return oil filter with a new one Tighten the mounting bolts Connect the hoses to the new filter 5 Operate the hydraulic system to check if there is any leakage CODE PART NAME QTY INFOR MATI...

Страница 37: ...roller and replace them if necessary 3 Check whether the copper busbar of the main controller is burnt If so replace it Fuse and Relay Inspection Check if fuse and relay work properly and replace them...

Страница 38: ...0Nm 2 Single drive type CODE PART NAME QTY INFOR MATION CODE PART NAME QTY INFOR MATION 11 NUT M12 16 80Nm 12 NUT M12 12 80Nm 1 1 1 1 Counterweight CODE PART NAME QTY INFOR MATION CODE PART NAME QTY I...

Страница 39: ...2 Single Drive 1 1 11 11 CODE PART NAME QTY INFOR MATION 1 BOLT ASSY M14 45 4 130Nm SCHEMATICS Schematic of Braking System No Name No Name 1 Braking Fluid Reservoir 3 Brake Master Cylinder 2 Brake Pe...

Страница 40: ...c Steering Control Unit 7 Multi way Valve 210BAR 90BAR 16CC P ML S R H R B a b A B AB A T LS Z P R Y R B a b A R B a b A B A D2 D2 1 3 4 6 7 8 10 11 5 9 No Name No Name No Name 1 Hydraulic Oil Pump 5...

Страница 41: ...TRANSPORTATION AND STORAGE ECB16S B ECB18S B 80 ECB16S B ECB18S B 81 OM ECB16 18S B2019001 EN 2 Manual dual drive 3 Electro hydro proportional valve for dual drive...

Страница 42: ...erminal Intermodal de Cargas TIC CEP 13069 119 CAMPINAS SP Tel 55193514 2551 E mail FORKLIFTSERVICE BYD COM Importer BYD JAPAN CO LTD Address The fifth Yasuda Bldg 5F 2 20 3 Tsuya cho Kanagawa ku Yoko...

Страница 43: ......

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