background image

INTRODUCTION

ECB16S-B/ECB18S-B

18

ECB16S-B/ECB18S-B

19

OM-ECB16/18S-B2019001-EN

3Technical Specifications (Dual Drive)

Identification

1.1

Manufacturer

BYD

BYD

1.2

Model

ECB16S-B

ECB18S-B

1.3

Drive

Electric

Electric

1.4

Operator type

Seat

Seat

1.5

Loading capacity

Q

kg

1600

1800

1.6

Load center

c

mm

500

500

1.7

Axle centre to fork face

x

mm

370

370

1.8

Wheelbase

y

mm

1400

1400

Weight

2.1

Service weight

kg

3150

3150

2.2

Axle load, with load, front/rear

kg

3985/765

4312/788

2.3

Axle load, without load, front/rear

kg

1390/1760

1393/1907

Wheel

3.1

Service weight

kg

SE

SE

3.2

Axle load, with load, front/rear

kg

18x7-8

18x7-8

3.3

Axle load, without load, front/rear

kg

15x4.5-8

140/55-9

3.4

Wheels, number front/rear (X=driven wheels)

2x/2

2x/2

3.5

Track width, front

b10

900

900

3.6

Track width, rear

b11

900

900

Basic 

Dimensions

4.1

Tilt of mast/fork carriage forward/backward

α

/

β

deg

5/7

5/7

4.2

Height, mast lowered

h1

mm

2020

2020

4.3

Free lift

h2

mm

120

120

4.4

Lift height

h3

mm

3000

3000

4.5

Height, mast extended

h4

mm

4040

4040

4.6

Height of overhead guard

h6

mm

2050

2050

4.7

Seat height

h7

mm

990

990

4.8

Coupling height

h10

mm

250

250

4.9

Overall length

l1

mm

3145

3145

4.10 Length to face of forks

l2

mm

2075

2075

4.11

Overall width

b1

mm

1060

1060

4.12 Fork dimensions

s/e/l

mm

40/100/1000

40/100/1000

4.13 ISO2328, frame/type A, B

2A

2A

4.14 Fork carriage width

b3

mm

1040

1040

4.15 Ground clearance, below mast

m1

mm

95/100

95/100

4.16 Ground clearance, center of wheelbase

m2

mm

85/90

85/90

4.17 Aisle width for pallets 1000x1200 crossways

Ast

mm

3400

3400

4.18 Aisle width for pallets 800x1200 lengthways

Ast

mm

3590

3590

4.19 Turning radius

Wa

mm

1820

1820

4.20 Inward turning radius

b13

mm

433

433

Performance 

Data

5.1

Travel speed, with/without load

Km/h 16/16

16/16

5.2

Lift speed, with/without load

mm/s 420/480

420/480

5.3

Lowering speed, with/without load

mm/s 480/460

480/460

5.4

Max.drawbar pull, S2=5min, with/without load

KN

9/8

9/8

5.5

Max.gradeability, S2=5min, with/without load

%

20/20

20/20

5.6

Service brake

4.5/4

4.5/4

5.7

Service brake

Mech./Hydr.

Mech./Hydr.

Drive

6.1

Drive motor rating, S2=60min

kW

5Kwx2

5Kwx2

6.2

Lift motor rating at S3=15%ED

kW

16

16

6.3

Battery voltage, nominal capacity

80/270

80/270

6.4

Battery weight

Mpa

650

650

7.1

Type of drive control

AC

AC

7.2

Operating pressure for hydraulic system

MPb

16

18

7.3

Sound level at the driver's ear

dB(A)

75

75

7.4

Towing coupling, type

PIN

PIN

1.  Mast Specifications (Single Drive)

2-Stage Standard Mast

2-Stage Free Lift Mast

3-Stage Free Lift Mast

Lift height

h3

3000 3500 4000 4500

3000 3500 4000 4500 4800 5000 5500 6000 6500

Fork height

h23 3040 3540 4040 4540

3040 3540 4040 4540 4840 5040 5540 6040 6540

Height, mast lowered

h1

2020 2270 2570 2820

2027 2277 2577 2102 2202 2252 2402 2672 2872

Load backrest height

h8

1000 1000 1000 1000

1000 1000 1000 1000 1000 1000 1000 1000 1000

Height, mast extended 

(without load backrest)

h4

3610 4110 4610 5110

3670 4170 4670 5160 5460 5660 6160 6660 7160

Height, mast extended 

(with load backrest)

h4

4040 4540 5040 5540

4040 4540 5040 5540 5840 6040 6540 7040 7540

Free lift (without load 

backrest)

h2

125

125

125

125

1431 1681 1981 1506 1606 1656 1806 2076 2256

Free lift (with load 

backrest)

h2

125

125

125

125

835

1085 1385 1062 1162 1212 1362 1632 1812

Mast/fork carriage tilt, 

forward/rearward

α

/

β

5/8

5/8

5/8

5/5

5/8

5/8

5/8

5/5

5/5

5/5

5/3

5/3

5/3

Axle centre to fork face

x

420

420

420

420

420

420

420

431

431

431

431

431

431

       2.Mast Specifications (Dual Drive)

2-Stage Standard Mast

2-Stage Free Lift Mast

3-Stage Free Lift Mast

Lift height

h3

3000 3500 4000 4500 3000 3500 4000 4500 4800 5000 5500 6000 6500

Fork height

h23 3040 3540 4040 4540 3040 3540 4040 4540 4840 5040 5540 6040 6540

Height, mast lowered

h1

2020 2260 2510 2809 2027 2320 2570 2045 2153 2245 2445 2645 2845

Load backrest height

h8

1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000

Height, mast extended 

(without load backrest)

h4

3625 4125 4625 5125 3605 4105 4605 5130 5430 5630 6130 6630 7130

Height, mast extended 

(with load backrest)

h4

4040 4540 5040 5540 4040 4540 5040 5540 5840 6040 6540 7040 7540

Free lift (without load 

backrest)

h2

120

120

120

120

1415 1715 1965 1415 1606 1615 1815 2015 2215

Free lift (with load 

backrest)

h2

120

120

120

120

970

1270 1520 1995 1162

1195 1395 1595 1795

Mast/fork carriage tilt, 

forward/rearward

α

/

β

5/7

5/7

5/7

5/5

5/7

5/7

5/7

5/5

5/5

5/5

5/3

5/3

5/3

Axle centre to fork face

x

365

365

365

365

365

365

365

385

385

385

385

385

385

2.  Battery Specifications

 

1.6t/1.8t

Battery voltage, nominal 

capacity

V/Ah

80/270

Battery weight

kg

650

Working Environment

Temperature

 -10 ~ 40

Gradeability

 20%

Others: no flammable gas, no flammable dust and no volatile flammable liquid

Содержание ECB16S-B

Страница 1: ...ECB16S B ECB18S B OPERATOR MANUAL OM ECB16 18S B2019001 EN...

Страница 2: ...ECB16S B ECB18S B ECB16S B ECB18S B OM ECB16 18S B2019001 EN...

Страница 3: ...ecals 22 OPERATING Seat Basic Seat A type 24 Basic Seat B type 26 Comfort Seat 28 Startup and Control Using Area Overview 31 Key Switch 32 Emergency Disconnect Switch 32 Steering Wheel Tilt Adjusting...

Страница 4: ...eplacement 60 Wheel Removal and Installation 62 Mast Maintenance 2 stage Standard Mast Chain Adjustment 63 3 stage Free Lift Mast Chain Adjustment 63 Mast Cleaning 65 Mast Clearance Adjustment 65 Mast...

Страница 5: ...the environments other than those mentioned in this manual contact with your local BYD dealer first for confirmation Any modification to the forklift is not allowed unless BYD s written consent is gra...

Страница 6: ...ake sure that the operators understand all the safety messages on the forklifts For the proprietor make sure following safety instruction on your industrial vehicles are observed Please abide by relev...

Страница 7: ...operators of potential risks as well as safety notices Find and read all these decals and signs If the warning decals and signs are missing or difficult to read please contact your local BYD dealer fo...

Страница 8: ...accessory system working device system and battery pack They may be used for picking up depositing handling or stacking loads in harbors stock yards plants warehouses logistics centers and marine ship...

Страница 9: ...70 4 9 Overall length l1 mm 3195 3195 4 10 Length to face of forks l2 mm 2125 2125 4 11 Overall width b1 mm 1050 1050 4 12 Fork dimensions s e l mm 40 100 1000 40 100 1000 4 13 ISO2328 frame type A B...

Страница 10: ...0 7 1 Type of drive control AC AC 7 2 Operating pressure for hydraulic system MPb 16 18 7 3 Sound level at the driver s ear dB A 75 75 7 4 Towing coupling type PIN PIN 1 Mast Specifications Single Dri...

Страница 11: ...ing the forklift check the information on the nameplate and confirm if it complies with the one you ve ordered Caution 1 Every forklift might have different specification Check the nameplate before op...

Страница 12: ...e 1 The battery nameplate is placed on the battery 2 After receiving the forklift check the information on the nameplate and confirm if it complies with the one you ve ordered OPERATING This chapter e...

Страница 13: ...al position of seat 1 Pull up the recess of the lever Move the seat forward and or backward to find the right seat position 2 Return the lever to its folded position and the seat has been adjusted 3 B...

Страница 14: ...ymbols Press the lever for seat weight adjustment up or down 3 Adjustment of lateral position of seat Pull up the recess of the lever Move the seat forward and or backward to find the right seat posit...

Страница 15: ...sound The driver s weight has been set correctly when the arrow is in the middle of the viewing window With the operator weight setting completed fold the handle fully to the initial locked position 3...

Страница 16: ...ock 7 Seat Document Box There is a document box on the rear side of seat which could store documents work gloves and other flat goods STARTUP AND CONTROL Using Area Overview No Name No Name No Name 1...

Страница 17: ...without slack Gear 1 Gear adjustment lever 2 Gear switch 3 Descriptions No Name Descriptions 1 Forward With the forward position selected depressing the accelerator pedal makes the forklift travel fo...

Страница 18: ...lay to go into low speed mode Parking 1 After bringing the forklift to a stop with the service brake hold the hand brake lever and pull it towards your body to apply the parking brake 2 To release the...

Страница 19: ...ifter Push the control lever forward to move the side shifter to left Push the control lever backward to move the side shifter to right 5 Fourth function control lever Its function depends on the atta...

Страница 20: ...warning 2 Gear switch Used for the forklift to travel forward stop or travel backward 3 1st Control handle for lift and tilt Press the 1st Joystick leftward to lift rightward to lower Press the joyst...

Страница 21: ...ds and the indicator will be lit Pressing the Speed Mode Control Switch will allow you to choose from the 3 speed settings including high middle low and OFF without speed mode control and this speed m...

Страница 22: ...orklift FORWARD BACKWARD Switch off the forklift return the lever to Stop position and restart the forklift NO CAN MESSAGE 3 Restart the forklift Battery WRONG SET BATTERY Restart the forklift Tempera...

Страница 23: ...e pedal with a lot of force since excessive force might cause damage to the braking system Unloading 1 Drive the forklift carefully up to the stacking destination and decelerate when approaching 2 Rai...

Страница 24: ...ift into the transport vehicle on turtle speed mode Caution 1 Have a supervisor or a second person on site as a lookout 2 Make sure that the ground is strong enough to avoid the transport vehicle sink...

Страница 25: ...e part of the hydraulic cylinders monthly by lifting lowering the forks and tilting mast several times Operate the attachment several times if there is an attachment Caution 1 When storing the forklif...

Страница 26: ...k on a daily basis if the wheel fasteners are secured or loose Fasten them if they are loose 2 Take out debris embedded in the tire 3 If the four tires are unevenly worn or the tires are found damaged...

Страница 27: ...er the fixing bolts of the counterweight come loose 2 Check the tow pin 12 Clean 1 Clean the forklift 13 Others 1 Check if there are others problems REGULAR MAINTENANCE Period and Items Period for reg...

Страница 28: ...type Item Category Volume Needed Model Gear Oil Gear Oil 4 2 SAE 80W API GL 4 UTTO Hydraulic Oil Hydraulic Oil 20L API GL 4 GL 4 75W 90 Braking System Brake Fluid As Needed DOT4 Mast and Relevant De v...

Страница 29: ...process of towing a driver shall sit in the faulty forklift who controls its movement direction 6 Rotate the steering wheel to original position Remove the wedge blocks Release the parking brake of t...

Страница 30: ...d braking fluid to 2 3 of the braking reservoir 1 Single drive type CODE PART NAME QTY INFORMATION 11 FLUID DRAIN PLUG 1 20Nm 11 1 2 3 2 Dual drive type Braking Fluid Replacement Run the forklift unti...

Страница 31: ...ller plug and Oil dipstick plug and drain all the gear oil 5 Put the Oil drain plug back on and tighten it 6 Add the gear oil through oil filler hole until the gear oil overflows out of Oil dipstick p...

Страница 32: ...N CODE PART NAME QTY INFOR MATION 11 NUT M12 16 80Nm 12 NUT M12 12 80Nm MAST MAINTENANCE 2 stage Standard Mast Chain Adjustment The 2 stage standard mast has a main lift chain set that is needed to be...

Страница 33: ...iage stub The bearing is used to adjust the clearance of the mast and carriage by the adjusting screw which is installed on the other side of the stub Adjusting screw is secured by a secure pin 2 2 St...

Страница 34: ...Tilt Rotating Pin Lubrication 1 Identify the lubrication nozzles of the tilt cylinders and he mast mounting Add lubricating oil via the nozzles 2 Fully lubricate the axis by tilting the mast forward...

Страница 35: ...ift after sales service people Hydraulic Oil Replacement 1 Drive the forklift to the maintenance ditch fully lower the forks apply the handbrake switch off the forklift remove the key and press down t...

Страница 36: ...eplace the return oil filter with a new one Tighten the mounting bolts Connect the hoses to the new filter 5 Operate the hydraulic system to check if there is any leakage CODE PART NAME QTY INFOR MATI...

Страница 37: ...roller and replace them if necessary 3 Check whether the copper busbar of the main controller is burnt If so replace it Fuse and Relay Inspection Check if fuse and relay work properly and replace them...

Страница 38: ...0Nm 2 Single drive type CODE PART NAME QTY INFOR MATION CODE PART NAME QTY INFOR MATION 11 NUT M12 16 80Nm 12 NUT M12 12 80Nm 1 1 1 1 Counterweight CODE PART NAME QTY INFOR MATION CODE PART NAME QTY I...

Страница 39: ...2 Single Drive 1 1 11 11 CODE PART NAME QTY INFOR MATION 1 BOLT ASSY M14 45 4 130Nm SCHEMATICS Schematic of Braking System No Name No Name 1 Braking Fluid Reservoir 3 Brake Master Cylinder 2 Brake Pe...

Страница 40: ...c Steering Control Unit 7 Multi way Valve 210BAR 90BAR 16CC P ML S R H R B a b A B AB A T LS Z P R Y R B a b A R B a b A B A D2 D2 1 3 4 6 7 8 10 11 5 9 No Name No Name No Name 1 Hydraulic Oil Pump 5...

Страница 41: ...TRANSPORTATION AND STORAGE ECB16S B ECB18S B 80 ECB16S B ECB18S B 81 OM ECB16 18S B2019001 EN 2 Manual dual drive 3 Electro hydro proportional valve for dual drive...

Страница 42: ...erminal Intermodal de Cargas TIC CEP 13069 119 CAMPINAS SP Tel 55193514 2551 E mail FORKLIFTSERVICE BYD COM Importer BYD JAPAN CO LTD Address The fifth Yasuda Bldg 5F 2 20 3 Tsuya cho Kanagawa ku Yoko...

Страница 43: ......

Отзывы: