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Installation | 5

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Connection sizes:

Machine type

C

F

G

H

I

LR 0110 A

G3"

G1"

G

1/4

"

G¾"

G¾"

LR 0140 A

G3"

G1"

G

1/4

"

G¾"

G¾"

LR 0210 A

G3"

G1

1/4

"

G½"

G1"

G¾"

LR 0300 A

G3"

G1

1/4

"

G½"

G1"

G¾"

Machine type

C

F

G

H

I

J

K

LR 0420 A

DN100

DN25

G½"

DN25 G½"

G1"

G½"

LR 0580 A

DN125

DN50

DN20

G1

1/4

" G½"

G1"

G½"

• Make sure that the operating liquid complies with the requirements, see Operating Li-

quid Settings.

5.3 Operating Liquid Settings

The machine cannot operate without an operating liquid system. The actual scope of de-
livery is always contractually agreed upon.

The condition of both the operating liquid and the conveyed media depend on the phys-
ical conditions pressure and temperature.

At a very low pressures and sufficiently high temperatures the operating liquid can locally
transfer into the vapour phase, creating bubbles within the operating liquid. This process
is called “cavitation” and may deteriorate the machine and its performance, see 

Prevent-

ing Cavitation [

 18]

.

Recommended operating liquid (water) settings at various inlet pressures:

LR 0110 A

Speed

r/min

< 200 mbar

m³/h

200 - 400 mbar

m³/h

400 - 600 mbar

m³/h

> 600 mbar

m³/h

790

880

980

1100

1170

1300

1450

1.36 – 1.70

1.52 – 1.90

1.68 – 2.10

1.84 – 2.30

2.00 – 2.50

2.16 - 2.70

2.40 – 3.00

0.88 - 1.36

1.01 – 1.52

1.12 – 1.68

1.22 – 1.84

1.34 – 2.00

1.44 – 2.16

1.60 – 2.40

0.68 – 0.88

0.75 – 1.01

0.84 – 1.12

0.92 – 1.22

1.00 – 1.34

1.08 – 1.44

1.20 – 1.60

0.57 – 0.68

0.63 – 0.75

0.70 – 0.84

0.77 – 0.92

0.83 – 1.00

0.90 – 1.08

1.00 – 1.20

LR 0140 A

Speed

r/min

< 200 mbar

m³/h

200 - 400 mbar

m³/h

400 - 600 mbar

m³/h

> 600 mbar

m³/h

790

880

980

1100

1170

1300

1450

1.68 – 2.10

1.84 – 2.30

2.08 – 2.6

2.32 – 2.9

2.48 – 3.1

2.72 – 3.4

3.03 – 3.79

1.12 – 1.68

1.22 – 1.84

1.38 – 2.08

1.54 – 2.32

1.66 – 2.48

1.84 – 2.72

2.05 – 3.03

0.84 – 1.12

0.92 – 1.22

1.04 – 1.38

1.16 – 1.54

1.23 – 1.66

1.32 – 1.84

1.47 – 2.05

0.7 – 0.84

0.77 – 0.92

0.87 – 1.04

0.97 – 1.16

1.03 – 1.23

1.10 – 1.32

1.23 – 1.47

Содержание DOLPHIN LR 0110 A

Страница 1: ...struction Manual DOLPHIN Liquid Ring Vacuum Pumps LR 0110 A LR 0140 A LR 0210 A LR 0300 A LR 0420 A LR 0580 A 21 04 2021 Busch GVT Ltd Unit A Westmere Drive Crewe Cheshire CW1 6ZD United Kingdom 08702...

Страница 2: ...10 5 1 Installation Conditions 10 5 2 Connecting Lines Pipes 10 5 2 1 Suction Connection 11 5 2 2 Discharge Connection 11 5 2 3 Operating Liquid Connection 12 5 3 Operating Liquid Settings 13 5 4 Fit...

Страница 3: ...n designed and manufactured according to state of the art meth ods Nevertheless residual risks may remain This instruction manual highlights potential hazards where appropriate Safety notes and warnin...

Страница 4: ...escription NOTE Technical term In this instruction manual we consider that the term machine refers to the vacuum pump NOTE Illustrations In this instruction manual the illustrations may differ from th...

Страница 5: ...ernative side discharge connections IDS Integral discharge separator IN Suction connection OPI Operating liquid inlet OPO Operating liquid outlet OUT Discharge connection SSI Shaft seal flushing inlet...

Страница 6: ...rain OPI Operating liquid inlet PG Pressure gauge SSC Shaft seal flushing control SSI Shaft seal flushing inlet SV Separator vessel 2 1 Description of Figures 1 4 Figure 1 shows the general standard o...

Страница 7: ...care should be taken to avoid any leakage of dangerous gases from the water drain outlet WARNING If applying the configuration shown in figures 2 and 3 The gas leakage should be controlled according...

Страница 8: ...xplosive environment The machine is capable of maintaining ultimate pressure see Technical Data 26 The machine is suitable for continuous operation Permitted environmental conditions see Technical Dat...

Страница 9: ...o the original position using a tempor ary mark on the shaft to assist Replace the coupling guard taking care to align correctly and ensure that all fasteners are replaced and fully tightened Where sh...

Страница 10: ...r maintenance work Make sure that the machine is placed or mounted horizontally on a flat surface Make sure that the machine is connected to an operating liquid system see Operating Liquid Connection...

Страница 11: ...2 2 Discharge Connection NOTICE Too high elevation or lack of separation Will cause back pressure and possible drive motor overload The discharge piping on machines without integral separator manifol...

Страница 12: ...LR 0110 A to LR 0300 A F OPI H C OPO G SSI I LR 0420 A and LR 0580 A I G SSI F OPI H K J ADV K C Operating liquid outlet OPO F Operating liquid inlet OPI G Shaft seal flush connection SSI H Clean and...

Страница 13: ...g bubbles within the operating liquid This process is called cavitation and may deteriorate the machine and its performance see Prevent ing Cavitation 18 Recommended operating liquid water settings at...

Страница 14: ...44 5 20 3 67 5 54 1 56 2 08 1 84 2 46 2 08 2 78 2 32 3 10 2 47 3 31 2 64 3 44 2 82 3 67 1 30 1 56 1 53 1 84 1 73 2 08 1 93 2 32 2 06 2 47 2 20 2 64 2 35 2 82 LR 0420 A Speed r min 200 mbar m h 200 40...

Страница 15: ...built up of scale provided long period of exposure to stagnant water is not foreseen NOTE Stainless steel version Please note that machines in all stainless steel material offer higher levels of corro...

Страница 16: ...seek advice from Busch Connect the protective earth conductor Electrically connect the motor NOTICE The motor frequency is too low Loss of efficiency not enough power to create the sealing liquid rin...

Страница 17: ...of burns Avoid contact with the machine during and directly after operation NOTICE The machine is running without operating liquid system Will ruin the machine in short time Prior to commissioning th...

Страница 18: ...e gland to be adjusted dur ing operation Uniformly tighten the gland plate so that the liquid leakage along the shaft from the packing is 20 to 40 drips per minute 6 1 Preventing Cavitation NOTICE Cav...

Страница 19: ...below are considered as starting values which should be shortened or ex tended as appropriate Particularly harsh applications or heavy duty operation such as high dust loads in the environment or in...

Страница 20: ...s highly recommended that any dismantling of the machine that goes beyond any thing that is described in this manual should be done through Busch In case of the machine having conveyed gas that was co...

Страница 21: ...kit for LR 0210 A LR 0300 A Intended for standard applications with gland packing shaft seal 2x lip seal 2x valve retaining plate 2x valve plate 1x gasket set includes V seal o ring and clearance gas...

Страница 22: ...s defective Replace the motor Water level too high inside when starting Start with the water level specified Packing gland too tight Loosen the gland ad equately Belt too tight Loosen the belt ad equa...

Страница 23: ...l seal leaks Repair the machine con tact Busch Partial clogging in the suc tion discharge or pressure line Remove the blockage If an inlet screen is installed it can be partially clogged Clean the inl...

Страница 24: ...vitation 18 Adjust cooling liquid flow rate to reduce the tem perature of the operation liquid Worn coupling element Check the coupling and repair it if necessary Belts loose Tighten the belts Suction...

Страница 25: ...e grease is dry or there is too much Ensure the bearings are lubricated sufficiently The bearings have been in stalled incorrectly Reinstall the bearings Bearing is damaged Replace the damaged bearing...

Страница 26: ...bare shaft machine cast iron full stainless steel kg 454 482 511 542 Dimensions bare shaft machine L x W x H mm 975 x 700 x 985 1095 x 700 x 985 LR 0210 A LR 0300 A Nominal pumping speed range Dry air...

Страница 27: ...740 790 372 472 530 660 Noise level EN ISO 2151 dB A 85 Vibration velocity unfiltered RMS mm s in s 4 5 0 18 Max allowable gas inlet tempera ture C Gas dry 120 Gas saturated 100 Ambient temperature r...

Страница 28: ...es Machinery 2006 42 EC Electromagnetic Compatibility 2014 30 EU RoHS 2011 65 EU and the following standards Standard Title of the Standard EN ISO 12100 2010 Safety of machinery Basic concepts general...

Страница 29: ...Note...

Страница 30: ...Note...

Страница 31: ...Note...

Страница 32: ...ch it Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Peru info busch c...

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