background image

l

Use a hoist that is equipped with a hook and safety lock.

l

Lift the vacuum pump.

If the pump is fastened to a pallet with fixing pins:

u

Unscrew the fixing pins in the rubber feet.

CAUTION

The vacuum pump may not be lifted anymore when it has been
filled with oil.

Make sure before every transport that the oil has been drained out of
the vacuum pump.

The packaging material must be disposed of in accordance with local
and national regulations.

This handbook is contained in the delivery package.

Storage

Temporary storage

l

Make sure that the intake and exhaust flanges are closed (put on
the protective caps included in the delivery package of the vacuum
pump).

l

Store the vacuum pump.

If possible, the vacuum pump should be stored in its original
packaging

indoors,

dry,

in a dust-free and

vibration-free room.

Removal of the pump

Before starting a vacuum pump that has been stored outside the
building for a while, the vacuum pump must be moved to a room with
ambient temperature, where it should rest for a day.

Preservation

If the vacuum pump will be exposed to unfavourable ambient
conditions (for example, aggressive environment, frequent temperature
changes), begin immediately with preservation work on the vacuum
pump.
In the case of favourable ambient conditions, perform preservation
work on the vacuum pump if a storage period of more than three
months is planned.

l

Drain cooling water

l

Make sure that all openings are hermetically sealed; use adhesive
tape to fasten loose parts (seal rings, flat seals, etc.).

l

Wrap the vacuum pump in a VCI film.

NOTE

: VCI is the abbreviation for “volatile corrosion inhibitor”. The

VCI molecule is an organic corrosion inhibitor in the vapour phase.
Integrated in various carriers such as film, cardboard, paper, foam,
liquid and powder, it protects the parts against corrosion as a result of
its action in the vapour phase. However, VCI packaging can attack
synthetic surfaces and surfaces of other elastomers. If in doubt, please
contact your nearest distributor. VCI packaging provides several years
of protection against corrosion, even under the harshest of conditions:
overseas shipment, extended storage before use.

l

Store the vacuum pump.

If possible, the vacuum pump should be stored in its original
packaging

indoors,

dry,

in a dust-free and

vibration-free room.

Start-up of the vacuum pump after storage:

l

Make sure that all protective elements, stoppers or adhesive tapes
attached before preservation have been removed.

l

Switch on the vacuum pump in the sequence described in the
chapter “Installation and Commissioning”.

Installation and
Commissioning

Installation prerequisites

CAUTION

In case of non-compliance with the installation prerequisites,
particularly in the case of insufficient cooling:

Risk of damage or destruction of the vacuum pump and its
components!

Risk of personal injury!

The installation prerequisites must be complied with.

l

Make sure that the integration of the vacuum pump in its new
environment complies with the safety regulations according to the
Machinery Directive 2006/42/EC (regarding the responsibility of
the manufacturer of the system in which the vacuum pump is to be
integrated, see information in the declaration of conformity).

WARNING

Local regulations regarding the motors and electric control
elements must be observed when installing the pump in potentially
explosive environments. Make sure before start-up that all safety
measures have been followed.

Local installation

l

Make sure that the environment of the vacuum pump is not
potentially explosive.

l

Make sure that the following ambient conditions are fulfilled:

ambient temperature: 0 ... 40°C (32 ... 104°F)

ambient pressure: atmospheric

humidity: max. 95%, non-condensing

l

Make sure that the cooling water fulfills the following
requirements:

temperature: 10 - 30°C

water pressure: 3 - 6 bar (relative)

water hardness: < 5° dGH

total water flow rate

:

³

3 l/min

Storage

NS 0070-0160 C

Page 6

0870570353 (En)

Lifting with the hoisting sling

Содержание COBRA NS 0070-0160 C

Страница 1: ...allation and Maintenance Instructions Screw Vacuum Pumps COBRA NS 0070 0160 C Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870570353 181017 Original instructions Modifications reser...

Страница 2: ...d oil 14 Filling in new oil 14 Checking the cooling liquid 14 Checking the level of the cooling liquid 14 Refilling cooling liquid 14 Filling in cooling liquid 14 Draining the cooling liquid 14 Checki...

Страница 3: ...water flow meter OFP Oil filler plug OSG Oil sight glass ODP Oil drain plug GC Nitrogen connection option DGR Nitrogen regulating valve option FIS 02 Nitrogen flow meter option PMR Unblocking screw fo...

Страница 4: ...be combined with a Busch booster pump i e type WY 0500 C Cooling The vacuum pump is cooled by a cooling water circuit in the cylinder 4 indirect cooling A temperature probe mounted in the cylinder of...

Страница 5: ...cognise these instructions by the signal words DANGER WARNING and CAUTION which are defined as follows DANGER Disregard of this safety instruction will always result in death serious injuries or sever...

Страница 6: ...kaging can attack synthetic surfaces and surfaces of other elastomers If in doubt please contact your nearest distributor VCI packaging provides several years of protection against corrosion even unde...

Страница 7: ...or solid particles can lead to the destruction of the vacuum pump If the sucked gas contains dusts or solid foreign bodies u Make sure that a suitable filter or protective screen is installed at the...

Страница 8: ...doubts contact your Busch representative Installation Assembly l Make sure that the necessary installation instructions are followed l Fasten or install the pump at its final installation site Electr...

Страница 9: ...stopping of the vacuum pump when the flow drops below 2 l min The cooling water flow is factory set on 2 5 l min and can be adjusted at the regulating valve CWR This water circuit is used to cool the...

Страница 10: ...s l Stop the vacuum pump and wait a few minutes l Make sure that the oil level still lies between the MIN and MAX markings on the oil sight glasses If the oil level is below the MIN marking u Fill in...

Страница 11: ...een atmospheric and ultimate pressure CAUTION The surface temperature of the vacuum pump can exceed 70 C when the vacuum pump is in operation Risk of burns The vacuum pump may not be touched when it i...

Страница 12: ...off the nitrogen supply l Shut off the cooling water supply Maintenance DANGER In case the vacuum pump has conveyed gases that have been contaminated with foreign materials that are dangerous to heal...

Страница 13: ...t the water outlet CWo and then the water inlet CWi and nitrogen connection GC l Switch on the main power supply l Make sure that the Installation prerequisites are followed l Switch on the vacuum pum...

Страница 14: ...e oil level lies between the MIN and MAX markings on the oil sight glasses l Make sure that the seals of the filler cap are not damaged and that they sit properly Replace them if necessary l Screw on...

Страница 15: ...a danger to the environment Prior to shipping the vacuum pump must imperatively be decontaminated and the degree of contamination must be documented in a declaration of decontamination Declaration of...

Страница 16: ...ion regulations Begin dismantling the vacuum pump CAUTION Wear protective clothing when carrying out dismantling work u Dispose of the vacuum pump as scrap metal Dispose of the individual parts of the...

Страница 17: ...d protection is too small or trip level is too low Compare the trip level of the drive motor starter overload protection with the data on the name plate Correct if necessary In case of high ambient te...

Страница 18: ...uit and adjust the flow if necessary Ambient temperature too high Observe the permitted ambient temperatures Temperature of the inlet gas too high Observe the permitted temperatures for the inlet gas...

Страница 19: ...hemically contaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative natur...

Страница 20: ...f informative nature only Respect the procedure of filling the cooling liquid Quantity Zitrec M 25 already mixed ready to use NS 0070 0160 C 4 litres CAUTION The proportion of pure glycol and water fo...

Страница 21: ...V Y 480 V A A A A 17 2 15 8 9 9 9 1 27 21 15 4 12 0 Nominal motor speed 50 Hz 60 Hz min 1 min 1 3000 3600 3000 3600 Noise level EN ISO 2151 50 Hz 60 Hz dB A dB A 62 68 Ambient temperature C F 0 40 32...

Страница 22: ...g the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety distances to prevent hazar...

Страница 23: ...Note...

Страница 24: ...myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam Technolo...

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