background image

Barrier gas

Dilution gas

Gas type

(depends on process)

Dry nitrogen, air or

other suitable gas

Dry nitrogen, air or

other suitable gas

Gas temperature

0 ...+ 60°C

Filtration

£

50

m

m

Maximum

permissible

flow rate

10 SLM

20 SLM

Recommended

flow rate

8-10 SLM

depends on process

Connection of the lines/ pipes

l

Connect the intake lines.

l

Connect the exhaust lines.

l

Make sure that all caps, safeguards and similar covers are
mounted.

Oil filling

The COBRA NS vacuum pumps are always delivered without oil (see
the chapter “Oil types” for information on the recommended oils).

l

Refer to the pump nameplate to identify the correct oil type used
for this pump

l

Only use the oil type specified on the pump nameplate

l

Prepare the quantity of oil specified in the table “Oil quantity”.

NOTE

: The quantity of oil specified in the installation handbook is of

informative nature only. Check the oil level with the help of the various
oil sight glasses (OSG) on the vacuum pump.

CAUTION

Before you change the type of oil, make sure that the new type is
compatible with the old type. If necessary, flush the vacuum pump.

l

Unscrew the two oil filler caps (OFP).

l

Fill in oil.

l

Make sure that the oil level lies between the MIN and MAX
markings on the oil sight glasses.

l

Make sure that the seals of the oil filler cap are not damaged.
Replace them if necessary.

l

Screw on the two oil filler caps hermetically tight.

l

Start the vacuum pump.

If the intake line is equipped with a shut-off device:

u

Close the shut-off device.

If the intake line is not equipped with a shut-off device:

u

Place a rubber plate on the intake flange.

l

Let the vacuum pump run for 2 minutes.

l

Stop the vacuum pump and wait a few minutes.

l

Make sure that the oil level still lies between the MIN and MAX
markings on the oil sight glasses.

If the oil level is below the MIN marking:

u

Fill in more oil.

If the intake line is equipped with a shut-off device:

u

Open the shut-off device.

If the intake line is not equipped with a shut-off device:

u

Remove the rubber plate from the intake flange and connect
the intake line to the intake flange.

CAUTION

The vacuum pump may not be lifted anymore when it has been
filled with oil.

l

Make sure before every transport that the oil has been drained out
of the vacuum pump.

CAUTION

The vacuum pump must remain in a horizontal position when it has
been filled with oil.

Filling in cooling liquid

The COBRA NS vacuum pumps are always delivered without cooling
liquid (see the chapter “Cooling liquid types” for information on the
recommended cooling liquids).

l

Prepare the quantity of cooling liquid specified in the table
“Cooling liquid quantity”.

l

Unscrew the filler cap (CLF) on the expansion vessel.

l

Fill in the cooling liquid through the filler opening until the liquid
starts running out of the screw on upper cylinder

l

Stop filling in cooling liquid.

l

Fill in more cooling liquid through the filler opening until the liquid
level is 5 mm inside the expansion vessel (EV).

l

Check the level of the cooling liquid with the measuring scale
located under the filler. The level of the liquid must not lie above
the bottom marking.

Installation and Commissioning

NS 0070-0160 C

Page 10

0870570353 (En)

Ateliers Busch S.A.
Zone Industrielle
CH-2906 Chevenez

Vacuum Pump
NS 0160 C 

S/N = C1405009999

p

abs

 = 0.03 hPa (mbar)

V

max

 = 160 m /h

3

n

max

 = ***** min

Oil = Busch YLC 250 B

-1

m = 250 kg

Oil quantity = 1,5 l 

Made in
Switzerland

Year 2014

Busch YLC 250 B
(perfluorinated polyether) 

 

CLD

CLF

Cooling liquid filling

Содержание COBRA NS 0070-0160 C

Страница 1: ...allation and Maintenance Instructions Screw Vacuum Pumps COBRA NS 0070 0160 C Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870570353 181017 Original instructions Modifications reser...

Страница 2: ...d oil 14 Filling in new oil 14 Checking the cooling liquid 14 Checking the level of the cooling liquid 14 Refilling cooling liquid 14 Filling in cooling liquid 14 Draining the cooling liquid 14 Checki...

Страница 3: ...water flow meter OFP Oil filler plug OSG Oil sight glass ODP Oil drain plug GC Nitrogen connection option DGR Nitrogen regulating valve option FIS 02 Nitrogen flow meter option PMR Unblocking screw fo...

Страница 4: ...be combined with a Busch booster pump i e type WY 0500 C Cooling The vacuum pump is cooled by a cooling water circuit in the cylinder 4 indirect cooling A temperature probe mounted in the cylinder of...

Страница 5: ...cognise these instructions by the signal words DANGER WARNING and CAUTION which are defined as follows DANGER Disregard of this safety instruction will always result in death serious injuries or sever...

Страница 6: ...kaging can attack synthetic surfaces and surfaces of other elastomers If in doubt please contact your nearest distributor VCI packaging provides several years of protection against corrosion even unde...

Страница 7: ...or solid particles can lead to the destruction of the vacuum pump If the sucked gas contains dusts or solid foreign bodies u Make sure that a suitable filter or protective screen is installed at the...

Страница 8: ...doubts contact your Busch representative Installation Assembly l Make sure that the necessary installation instructions are followed l Fasten or install the pump at its final installation site Electr...

Страница 9: ...stopping of the vacuum pump when the flow drops below 2 l min The cooling water flow is factory set on 2 5 l min and can be adjusted at the regulating valve CWR This water circuit is used to cool the...

Страница 10: ...s l Stop the vacuum pump and wait a few minutes l Make sure that the oil level still lies between the MIN and MAX markings on the oil sight glasses If the oil level is below the MIN marking u Fill in...

Страница 11: ...een atmospheric and ultimate pressure CAUTION The surface temperature of the vacuum pump can exceed 70 C when the vacuum pump is in operation Risk of burns The vacuum pump may not be touched when it i...

Страница 12: ...off the nitrogen supply l Shut off the cooling water supply Maintenance DANGER In case the vacuum pump has conveyed gases that have been contaminated with foreign materials that are dangerous to heal...

Страница 13: ...t the water outlet CWo and then the water inlet CWi and nitrogen connection GC l Switch on the main power supply l Make sure that the Installation prerequisites are followed l Switch on the vacuum pum...

Страница 14: ...e oil level lies between the MIN and MAX markings on the oil sight glasses l Make sure that the seals of the filler cap are not damaged and that they sit properly Replace them if necessary l Screw on...

Страница 15: ...a danger to the environment Prior to shipping the vacuum pump must imperatively be decontaminated and the degree of contamination must be documented in a declaration of decontamination Declaration of...

Страница 16: ...ion regulations Begin dismantling the vacuum pump CAUTION Wear protective clothing when carrying out dismantling work u Dispose of the vacuum pump as scrap metal Dispose of the individual parts of the...

Страница 17: ...d protection is too small or trip level is too low Compare the trip level of the drive motor starter overload protection with the data on the name plate Correct if necessary In case of high ambient te...

Страница 18: ...uit and adjust the flow if necessary Ambient temperature too high Observe the permitted ambient temperatures Temperature of the inlet gas too high Observe the permitted temperatures for the inlet gas...

Страница 19: ...hemically contaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative natur...

Страница 20: ...f informative nature only Respect the procedure of filling the cooling liquid Quantity Zitrec M 25 already mixed ready to use NS 0070 0160 C 4 litres CAUTION The proportion of pure glycol and water fo...

Страница 21: ...V Y 480 V A A A A 17 2 15 8 9 9 9 1 27 21 15 4 12 0 Nominal motor speed 50 Hz 60 Hz min 1 min 1 3000 3600 3000 3600 Noise level EN ISO 2151 50 Hz 60 Hz dB A dB A 62 68 Ambient temperature C F 0 40 32...

Страница 22: ...g the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety distances to prevent hazar...

Страница 23: ...Note...

Страница 24: ...myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam Technolo...

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