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CAUTION

Danger of burns when the oil filler cap is open.

Danger of injuries when the oil filler cap is not screwed on properly.

Only unscrew the oil filler cap when the vacuum pump has been
switched off.

The vacuum pump may only be switched on when the oil filler cap
is properly closed and tight.

We recommend submitting the vacuum pump to a leakage rate test
in order to ensure the vacuum pump is leak tight.

l

Make sure that the vacuum pump has been switched off and that
it cannot be switched on again accidentally

l

Unscrew the oil filler cap (OFP)

l

Fill in oil up to the middle of the oil sight glass

l

Make sure that the oil level lies between the MIN and MAX mar-
kings on the oil sight glasses

l

Make sure that the seals of the filler cap are not damaged and that
they sit properly. Replace them if necessary

l

Screw on the filler cap again

Checking the colour of the oil

NOTE

: The oil must be clear and transparent. A permanent milky

colour is an indication for contamination by foreign bodies. A dark
colour is an indication for oil that has been chemically altered or
contaminated by foreign bodies.

WARNING

Dark colored oil may indicate a hazardous pump condition which
could cause personal injury.

If dark oil similar to the example shown is observed, you have to
contact the Busch Customer Service without delay.

Oil change

DANGER

If the vacuum pump has pumped gases that were contaminated
with foreign bodies that are hazardous to health, the oil is also
contaminated with these foreign bodies.

There is a health hazard when changing contaminated oil.

There is also a danger to the environment.

Wear protective clothing when replacing contaminated oil.

Contaminated oil must be treated specially and must be disposed
of according to applicable regulations.

Draining used oil

NOTE

: After switching off the vacuum pump at normal operating

temperature wait no more than 20 minutes before the oil is drained.

l

Make sure that the vacuum pump is switched off and cannot acci-
dentally be switched on again

l

Make sure that the vacuum pump is vented to atmospheric pres-
sure

l

Put a drain tray underneath the oil drain plugs (ODP)

l

Remove the oil drain plugs (ODP)

l

Carefully remove the drain plugs

l

Drain the oil

l

Because of wear and tear on the seals replace the current drain
plugs with new ones

When the oil flow has stopped:

u

Close the oil drain plugs (ODP)

l

Switch on the vacuum pump for a few seconds

l

Make sure that the vacuum pump is switched off and cannot acci-
dentally be switched on again

l

Remove the oil drain plugs again and drain any remaining oil

l

Check that no metal swarf sticks to the magnet of the drain plug,
clean if necessary

l

Refit the oil drain plugs and tighten up

l

Dispose of the used oil in compliance with applicable regulations

CAUTION

Because the ends of the drain plugs are magnetic, metal swarf can
stick to them. Always clean away this swarf when removing the
drain plugs.

Because of wear and tear of the seals, it is recommended to replace
the drain plugs whenever the oil is changed.

Filling in new oil

l

Prepare the quantity of oil needed (see “Oil type/ quantity”)

WARNING

The use of chemically contaminated or polluted oil can lead to haz-
ardous pump conditions which could cause personal injury.

NOTE

: The quantity of oil specified in the installation handbook is of

informative nature only. Check the oil level with the help of the various
oil sight glasses on the vacuum pump.

l

Make sure that the drain plugs have been fitted properly and that
they do not leak

CAUTION

Only fill in oil through the oil filler opening.

l

Unscrew the oil filler cap (OFP)

l

Fill in oil up to the middle of the oil sight glass

l

Make sure that the oil level lies between the MIN and MAX mar-
kings on the oil sight glasses

l

Make sure that the seals of the filler cap are not damaged and that
they sit properly. Replace them if necessary

l

Screw on the filler cap again

Maintenance

DS 0080-2000 G

Page 20

0870772712 (En)

Содержание COBRA DS 0160 G

Страница 1: ...structions Screw Vacuum Pumps COBRA DS 0080 2000 G Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870772712 181024 Original instructions S...

Страница 2: ...fety Lockout procedure 19 Checking the oil 19 Checking the oil level 19 Refilling oil 19 Checking the colour of the oil 20 Oil change 20 Draining used oil 20 Filling in new oil 20 Checking the cooling...

Страница 3: ...lts PMR Unblocking for screw OSG1 Oil sight glass OFP Oil filler plug ODP Oil drain plug NC Nitrogen connections CWC Cooling water connections EV Expansion vessel CWR Cooling water regulating valve CW...

Страница 4: ...DS 0080 2000 G Page 4 0870772712 En CWM CLD CWR PSA OSG 2 ODP TV DGF DGR 1 DGR 2 TS EV OFP...

Страница 5: ...or screw OSG1 Oil sight glass DP OSG2 Oil sight glass MB OFP Oil filler plug ODP Oil drain plug NC Nitrogen connections CWC Cooling water connections CWR Cooling water regulating valve CWM Cooling wat...

Страница 6: ...DS 80 2000 G Page 6 0870772712 En OUT OFP PS OSG 4 CWR OFP PSA CLD OSG 2 ODP CWM TV DGF DGR 1 DGR 2 TS ODP...

Страница 7: ...ng for screw OSG1 Oil sight glass DP OSG2 Oil sight glass MB OFP Oil filler plug ODP Oil drain plug NC Nitrogen connections CWC Cooling water connections CWR Cooling water regulating valve CWM Cooling...

Страница 8: ...DS 0080 2000 G Page 8 0870772712 En OFP PS OSG 4 OFP CWR CLD OSG 2 ODP ODP TS DGR 1 DGR 2 DGF CWM TV PSA...

Страница 9: ...of startings per hour 6 Operating principle The COBRA DS 0080 2000 G vacuum pumps are COBRA NS screw vacuum pumps with cooling water and nitrogen circuits The COBRA NS screw vacuum pumps are driven by...

Страница 10: ...dispatched without oil and cooling liquid without cooling water Before vacuum pump first startup control the oil level and the cooling liquid level Operation without these coolants can result in dama...

Страница 11: ...and safety regulations Nevertheless an element of residual risk remains Various safety instructions are to be found in this handbook and on the pump These instructions must be followed You can recogni...

Страница 12: ...e abbreviation for volatile corrosion inhibitor The VCI molecule is an organic corrosion inhibitor in the vapour phase Integrated in various carriers such as film cardboard paper foam liquid and powde...

Страница 13: ...vacuum pump in the case of a smaller cross section l Make sure that the vacuum pump is connected with leakproof lines CAUTION When the intake lines have been connected make sure that the system does n...

Страница 14: ...all the pump at its final installation site Electrical connection WARNING Risk of electrocution risk of damage Electrical installation must be performed by a suitably qualified electrician who knows a...

Страница 15: ...safeguards and similar covers are mounted l Make sure that the inlet and outlet for the cooling air are not cove red or closed and that the flow of cooling air is not impaired in any way Oil filling...

Страница 16: ...izontal position when it has been filled with oil Filling in cooling liquid The COBRA DS 0080 2000 G vacuum pumps are generally dispatched with cooling liquid already in the vacuum pump Before vacuum...

Страница 17: ...ntended for use in a potentially non explosive environment Max permissible number of startings per hour 6 As far as temperature is concerned the pump is suitable for continuous duty at any pressure be...

Страница 18: ...l Shut off the nitrogen supply l Shut off the cooling water supply If the system is equipped with a solenoid gate valve in the cooling water circuit u Close the solenoid gate valve l Make sure that th...

Страница 19: ...an if necessary l Check the measuring and safety equipment for working order If the discharge is equipped with a sound absorber u Clean the sound absorber If the discharge is equipped with a leak prot...

Страница 20: ...than 20 minutes before the oil is drained l Make sure that the vacuum pump is switched off and cannot acci dentally be switched on again l Make sure that the vacuum pump is vented to atmospheric pres...

Страница 21: ...rly Replace it if necessary l Screw on the drain plug CLD again l Screw purge valve CLV and drain plug CLD l Dispose of the used cooling liquid according to applicable environ mental protection regula...

Страница 22: ...ive tapes have been removed l Switch on the vacuum pump by following the procedure described in the chapter Installation and start up Dismantling and disposal DANGER If the vacuum pump has pumped gase...

Страница 23: ...onal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the various oil sight glasses on the vacuum pump Pump t...

Страница 24: ...f informative nature only Respect the procedure of filling the cooling liquid Quantity Zitrec M 25 already mixed ready to use DS 0080 2000 G 4 litres CAUTION The proportion of pure glycol and water fo...

Страница 25: ...ment approx l min 0 75 0 75 0 75 Nitrogen overpressure bar 1 5 1 5 1 5 Weight approx kg 276 338 445 with silencer at exhaust Technical data DS 1000 G DS 2000 G Nominal suction capacity 50 Hz 60 Hz m3...

Страница 26: ......

Страница 27: ...ical and electronic equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of m...

Страница 28: ...Majang myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam T...

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