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Oil filling on vacuum pump NS 0070 C

Oil filling on vacuum pump WY 2000 C

NOTE

: The quantity of oil specified in the installation handbook is of

informative nature only. Check the oil level with the help of the various
oil sight glasses (OSG) on the vacuum pump.

CAUTION

Before you change the type of oil, make sure that the new type is

compatible with the old type. If necessary, flush the vacuum pump.

l

Unscrew the oil filler cap (OFP)

l

Fill in oil

l

Make sure that the oil level lies between the MIN and
MAX-markings on the oil sight glasses

l

Make sure that the seals of the oil filler cap are not damaged.
Replace them if necessary

l

Screw on the oil filler cap hermetically tight

NOTE

: It is easier to switch on the vacuum pump with cold oil when

the intake line is not closed or when the intake flange is not covered by
a rubber plate.

l

Start the vacuum pump

If the intake line is equipped with a shut-off device:

u

Close the shut-off device

If the intake line is not equipped with a shut-off device:

u

Place a rubber plate on the intake flange

l

Let the vacuum pump run for a few minutes

l

Stop the vacuum pump and wait a few minutes

l

Make sure that the oil level still lies between the MIN and MAX
markings on the oil sight glasses

If the oil level is below the MIN marking:

u

Fill in more oil

If the intake line is equipped with a shut-off device:

u

Open the shut-off device

If the intake line is not equipped with a shut-off device:

u

Remove the rubber plate from the intake flange and connect
the intake line to the intake flange

CAUTION

In case of a vacuum pump filled with oil, make sure that by lifting

the inclination angle of the vacuum pump do not exceed 5° from
the horizontal. In case of too high inclination (>5°), risk of oil leak
within the work area.

l

Make sure before every transport using the appropriate lifting
mean that the inclination of the vacuum pump is less than 5°.

CAUTION

The vacuum pump must remain in a horizontal position when it has

been filled with oil.

Filling in cooling liquid

The COBRA DS 0080-2000 G vacuum pumps are generally

dispatched with cooling liquid already in the vacuum pump. Before
vacuum pump first startup, control the cooling liquid level. In the
event of absence of one or the other of these lubricants, please carry
out the filling (see the chapter “Cooling liquid types” for information
on the recommended cooling liquids).

l

Prepare the quantity of cooling liquid specified in the table “Coo-
ling liquid quantity”

Cooling liquid filling

NS 0070/

0160 C

Cooling liquid type

Cooling liquid
quantity [Liter]

4

Glycol (Ethylene),

Art. No.

0831 563 468, Zitrec M-25

NOTE

: The quantity of cooling liquid specified in the installation

handbook is of informative nature only. Respect the procedure of filling
the cooling liquid. Check the level of the cooling liquid at the liquid
level indicator located at the filler or with a measuring scale. The level
of the cooling liquid in the expansion tank may never exceed 5 mm
seen from the bottom of the vessel.

l

Unscrew filler cap (CLF) of cooling liquid on the expansion vessel

l

Open the purge valve (CLV)

Cooling liquid filling on vacuum pump NS 0070 C

l

Fill in the cooling liquid through the filler opening until the liquid
starts running out the purge valve (CLV)

l

Stop filling in cooling liquid

l

Close the purge valve (CLV)

l

Fill in more cooling liquid through the filler opening until the level
of the liquid is 5 mm above the bottom of the expansion vessel

l

Check the level of the cooling liquid with the measuring scale loca-
ted under the filler. The level of the liquid must not lie above the
bottom marking.

Installation and start-up

DS 0080-2000 G

Page 16

0870772712 (En)

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Oil filling (OFP)

Oil sight glass (OSG3)

Oil filling (OFP)

Oil sight glass
   (OSG4)

Oil drain plug
      (ODP)

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Cooling liquid 
drain plug (CLD)

Cooling liquid filling plug (CLF)      Cooling liquid purge plug (CLV)

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Oil fill plug (OFP)

Oil sight glass (OSG2)

Oil fill plug (OFP)

Oil drain plug
      (ODP)

Oil sight glass
    (OSG1)

Oil drain plug (ODP)

Содержание COBRA DS 0160 G

Страница 1: ...structions Screw Vacuum Pumps COBRA DS 0080 2000 G Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870772712 181024 Original instructions S...

Страница 2: ...fety Lockout procedure 19 Checking the oil 19 Checking the oil level 19 Refilling oil 19 Checking the colour of the oil 20 Oil change 20 Draining used oil 20 Filling in new oil 20 Checking the cooling...

Страница 3: ...lts PMR Unblocking for screw OSG1 Oil sight glass OFP Oil filler plug ODP Oil drain plug NC Nitrogen connections CWC Cooling water connections EV Expansion vessel CWR Cooling water regulating valve CW...

Страница 4: ...DS 0080 2000 G Page 4 0870772712 En CWM CLD CWR PSA OSG 2 ODP TV DGF DGR 1 DGR 2 TS EV OFP...

Страница 5: ...or screw OSG1 Oil sight glass DP OSG2 Oil sight glass MB OFP Oil filler plug ODP Oil drain plug NC Nitrogen connections CWC Cooling water connections CWR Cooling water regulating valve CWM Cooling wat...

Страница 6: ...DS 80 2000 G Page 6 0870772712 En OUT OFP PS OSG 4 CWR OFP PSA CLD OSG 2 ODP CWM TV DGF DGR 1 DGR 2 TS ODP...

Страница 7: ...ng for screw OSG1 Oil sight glass DP OSG2 Oil sight glass MB OFP Oil filler plug ODP Oil drain plug NC Nitrogen connections CWC Cooling water connections CWR Cooling water regulating valve CWM Cooling...

Страница 8: ...DS 0080 2000 G Page 8 0870772712 En OFP PS OSG 4 OFP CWR CLD OSG 2 ODP ODP TS DGR 1 DGR 2 DGF CWM TV PSA...

Страница 9: ...of startings per hour 6 Operating principle The COBRA DS 0080 2000 G vacuum pumps are COBRA NS screw vacuum pumps with cooling water and nitrogen circuits The COBRA NS screw vacuum pumps are driven by...

Страница 10: ...dispatched without oil and cooling liquid without cooling water Before vacuum pump first startup control the oil level and the cooling liquid level Operation without these coolants can result in dama...

Страница 11: ...and safety regulations Nevertheless an element of residual risk remains Various safety instructions are to be found in this handbook and on the pump These instructions must be followed You can recogni...

Страница 12: ...e abbreviation for volatile corrosion inhibitor The VCI molecule is an organic corrosion inhibitor in the vapour phase Integrated in various carriers such as film cardboard paper foam liquid and powde...

Страница 13: ...vacuum pump in the case of a smaller cross section l Make sure that the vacuum pump is connected with leakproof lines CAUTION When the intake lines have been connected make sure that the system does n...

Страница 14: ...all the pump at its final installation site Electrical connection WARNING Risk of electrocution risk of damage Electrical installation must be performed by a suitably qualified electrician who knows a...

Страница 15: ...safeguards and similar covers are mounted l Make sure that the inlet and outlet for the cooling air are not cove red or closed and that the flow of cooling air is not impaired in any way Oil filling...

Страница 16: ...izontal position when it has been filled with oil Filling in cooling liquid The COBRA DS 0080 2000 G vacuum pumps are generally dispatched with cooling liquid already in the vacuum pump Before vacuum...

Страница 17: ...ntended for use in a potentially non explosive environment Max permissible number of startings per hour 6 As far as temperature is concerned the pump is suitable for continuous duty at any pressure be...

Страница 18: ...l Shut off the nitrogen supply l Shut off the cooling water supply If the system is equipped with a solenoid gate valve in the cooling water circuit u Close the solenoid gate valve l Make sure that th...

Страница 19: ...an if necessary l Check the measuring and safety equipment for working order If the discharge is equipped with a sound absorber u Clean the sound absorber If the discharge is equipped with a leak prot...

Страница 20: ...than 20 minutes before the oil is drained l Make sure that the vacuum pump is switched off and cannot acci dentally be switched on again l Make sure that the vacuum pump is vented to atmospheric pres...

Страница 21: ...rly Replace it if necessary l Screw on the drain plug CLD again l Screw purge valve CLV and drain plug CLD l Dispose of the used cooling liquid according to applicable environ mental protection regula...

Страница 22: ...ive tapes have been removed l Switch on the vacuum pump by following the procedure described in the chapter Installation and start up Dismantling and disposal DANGER If the vacuum pump has pumped gase...

Страница 23: ...onal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the various oil sight glasses on the vacuum pump Pump t...

Страница 24: ...f informative nature only Respect the procedure of filling the cooling liquid Quantity Zitrec M 25 already mixed ready to use DS 0080 2000 G 4 litres CAUTION The proportion of pure glycol and water fo...

Страница 25: ...ment approx l min 0 75 0 75 0 75 Nitrogen overpressure bar 1 5 1 5 1 5 Weight approx kg 276 338 445 with silencer at exhaust Technical data DS 1000 G DS 2000 G Nominal suction capacity 50 Hz 60 Hz m3...

Страница 26: ......

Страница 27: ...ical and electronic equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of m...

Страница 28: ...Majang myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam T...

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