background image

NOTE:

You can also check the level of the liquid with the help of a

ruler

l

Screw on the filler cap (CLF) for the cooling liquid again.

l

If cooling liquid has run on the outside surfaces of the vacuum
pump, wipe it off.

Checking the direct cooling

The flow of the cooling water is checked by the flowmeter CWM. The
flowmeter must be connected in such a way that switching-on leads to
a warning at 2 l/min, when the flow drops below 1,5 l/min, the
vacuum pump must be stopped.

Checking the nitrogen supply

The flow of the nitrogen is checked by the flowmeter DGF. The
flowmeter must be connected in such a way that switching-on leads to
an alarm. The alarm limit can be adjusted depending the type of
process.

Saving the operating parameters

As soon as the vacuum pump is working under normal conditions after
being switched on:

l

Measure the working current of the motor and save it as reference
value for all future maintenance and repair work

Recommendations on operation

Application

WARNING

The vacuum pump is designed for use under the conditions speci-
fied here.

If these conditions are not met, there is a risk of damage to or total
destruction of the vacuum pump and its components!

The vacuum pump may only be switched on under the specified
conditions.

The COBRA DS vacuum pumps are designed for use in the field of
microelectronics and similar industries.

They can be used to suck gases and gas mixtures.

WARNING

When using toxic, inflammable and/ or explosive gases, make sure
that the system corresponds in design to applicable local and na-
tional safety regulations and that all applicable safety measures are
followed.
All product-specific safety regulations must be observed.

Solid particles must not get into the vacuum pump. Procedural errors
can result in the pump sucking in a certain quantity of liquid. If the
pump has sucked in liquid, a short drying time is necessary at the end
of the procedure.

The allowed maximum inlet gas temperature depends on the inlet
pressure and the type of gas: the lower the inlet pressure (Pa), the
higher the drawn gas temperature (TGas) can be.

The following indicative values for air can be considered:

– Pa > 50 mbar, TGas < 80°C
– Pa < 50 mbar, TGas < 200°C

The vacuum pump is intended for use in a potentially non-explosive
environment.

Max. permissible number of startings per hour: 6.

As far as temperature is concerned, the pump is suitable for continuous
duty at any pressure between atmosphere and ultimate pressure.

CAUTION

The surface temperature of the vacuum pump can exceed 50 °C
when the vacuum pump is in operation.

Danger of burns!

The vacuum pump may not be touched when it is in operation. If
touching the pump is unavoidable, wait until the surface
temperature has cooled down or wear protective gloves.

CAUTION

The intensity of the noise of the vacuum pump is higher within a
certain area of the pump.

Risk of hearing deterioration.

Users must wear ear protection when spending a longer period of
time in the vicinity of a non-insulated vacuum pump.

CAUTION

The COBRA DS 0080-2000 G vacuum pumps could be delivered
without oil, without cooling water and without cooling liquid.
Operation without oil will result in damage to the vacuum pump!

The vacuum pump must remain in a horizontal position when it has
been filled with oil.

CAUTION

The COBRA DS 0080-2000 G vacuum pumps are always delivered
without oil, without cooling water and without cooling liquid.

Operation without coolants will result in damage to the vacuum
pump!

CAUTION

The cooling water flow, which is checked by the flowmeter CWM,

must be at least 3 l/min.

l

Make sure that all caps, safeguards and similar covers are mounted

l

Make sure that the safeguards are switched on

l

Make sure that the inlet and outlet for the cooling air are not cove-
red or closed and that the flow of cooling air is not impaired in any
way

l

Make sure that the system does not leak. Leakages of dangerous
substances must be prevented

l

Make sure that the “Necessary installation instructions” are follo-
wed and especially that adequate cooling is ensured

The following must be noted when the pump is shut down for a longer
period of time:

CAUTION

If there is a risk of frost, all the cooling water must be drained out

of the vacuum pump if the pump is shut down for a longer period
of time!

Drain the cooling liquid

u

Unscrew the drain cap (CLD) for the cooling liquid

u

Drain the cooling liquid completely

u

Screw on the drain cap (CLD) for the cooling liquid again

u

Collect the cooling liquid and recycle it or dispose of it accor-
ding to local or national regulations

DS 0080-2000 G

Installation and start-up

0870772712 (En)

Page 17

Содержание COBRA DS 0160 G

Страница 1: ...structions Screw Vacuum Pumps COBRA DS 0080 2000 G Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870772712 181024 Original instructions S...

Страница 2: ...fety Lockout procedure 19 Checking the oil 19 Checking the oil level 19 Refilling oil 19 Checking the colour of the oil 20 Oil change 20 Draining used oil 20 Filling in new oil 20 Checking the cooling...

Страница 3: ...lts PMR Unblocking for screw OSG1 Oil sight glass OFP Oil filler plug ODP Oil drain plug NC Nitrogen connections CWC Cooling water connections EV Expansion vessel CWR Cooling water regulating valve CW...

Страница 4: ...DS 0080 2000 G Page 4 0870772712 En CWM CLD CWR PSA OSG 2 ODP TV DGF DGR 1 DGR 2 TS EV OFP...

Страница 5: ...or screw OSG1 Oil sight glass DP OSG2 Oil sight glass MB OFP Oil filler plug ODP Oil drain plug NC Nitrogen connections CWC Cooling water connections CWR Cooling water regulating valve CWM Cooling wat...

Страница 6: ...DS 80 2000 G Page 6 0870772712 En OUT OFP PS OSG 4 CWR OFP PSA CLD OSG 2 ODP CWM TV DGF DGR 1 DGR 2 TS ODP...

Страница 7: ...ng for screw OSG1 Oil sight glass DP OSG2 Oil sight glass MB OFP Oil filler plug ODP Oil drain plug NC Nitrogen connections CWC Cooling water connections CWR Cooling water regulating valve CWM Cooling...

Страница 8: ...DS 0080 2000 G Page 8 0870772712 En OFP PS OSG 4 OFP CWR CLD OSG 2 ODP ODP TS DGR 1 DGR 2 DGF CWM TV PSA...

Страница 9: ...of startings per hour 6 Operating principle The COBRA DS 0080 2000 G vacuum pumps are COBRA NS screw vacuum pumps with cooling water and nitrogen circuits The COBRA NS screw vacuum pumps are driven by...

Страница 10: ...dispatched without oil and cooling liquid without cooling water Before vacuum pump first startup control the oil level and the cooling liquid level Operation without these coolants can result in dama...

Страница 11: ...and safety regulations Nevertheless an element of residual risk remains Various safety instructions are to be found in this handbook and on the pump These instructions must be followed You can recogni...

Страница 12: ...e abbreviation for volatile corrosion inhibitor The VCI molecule is an organic corrosion inhibitor in the vapour phase Integrated in various carriers such as film cardboard paper foam liquid and powde...

Страница 13: ...vacuum pump in the case of a smaller cross section l Make sure that the vacuum pump is connected with leakproof lines CAUTION When the intake lines have been connected make sure that the system does n...

Страница 14: ...all the pump at its final installation site Electrical connection WARNING Risk of electrocution risk of damage Electrical installation must be performed by a suitably qualified electrician who knows a...

Страница 15: ...safeguards and similar covers are mounted l Make sure that the inlet and outlet for the cooling air are not cove red or closed and that the flow of cooling air is not impaired in any way Oil filling...

Страница 16: ...izontal position when it has been filled with oil Filling in cooling liquid The COBRA DS 0080 2000 G vacuum pumps are generally dispatched with cooling liquid already in the vacuum pump Before vacuum...

Страница 17: ...ntended for use in a potentially non explosive environment Max permissible number of startings per hour 6 As far as temperature is concerned the pump is suitable for continuous duty at any pressure be...

Страница 18: ...l Shut off the nitrogen supply l Shut off the cooling water supply If the system is equipped with a solenoid gate valve in the cooling water circuit u Close the solenoid gate valve l Make sure that th...

Страница 19: ...an if necessary l Check the measuring and safety equipment for working order If the discharge is equipped with a sound absorber u Clean the sound absorber If the discharge is equipped with a leak prot...

Страница 20: ...than 20 minutes before the oil is drained l Make sure that the vacuum pump is switched off and cannot acci dentally be switched on again l Make sure that the vacuum pump is vented to atmospheric pres...

Страница 21: ...rly Replace it if necessary l Screw on the drain plug CLD again l Screw purge valve CLV and drain plug CLD l Dispose of the used cooling liquid according to applicable environ mental protection regula...

Страница 22: ...ive tapes have been removed l Switch on the vacuum pump by following the procedure described in the chapter Installation and start up Dismantling and disposal DANGER If the vacuum pump has pumped gase...

Страница 23: ...onal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the various oil sight glasses on the vacuum pump Pump t...

Страница 24: ...f informative nature only Respect the procedure of filling the cooling liquid Quantity Zitrec M 25 already mixed ready to use DS 0080 2000 G 4 litres CAUTION The proportion of pure glycol and water fo...

Страница 25: ...ment approx l min 0 75 0 75 0 75 Nitrogen overpressure bar 1 5 1 5 1 5 Weight approx kg 276 338 445 with silencer at exhaust Technical data DS 1000 G DS 2000 G Nominal suction capacity 50 Hz 60 Hz m3...

Страница 26: ......

Страница 27: ...ical and electronic equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of m...

Страница 28: ...Majang myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam T...

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