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The connection cable is too small or too long
causing a voltage drop at the vacuum pump

Use adequately dimensioned cable

The vacuum pump or the drive motor is jam-
med

Make sure the drive motor is disconnected from
the power supply

Remove the fan cover

Try to turn the fan by hand

If the unit vacuum pump/drive motor is still
jammed:

Remove the drive motor and check the drive
motor and the vacuum pump separately

If the vacuum pump is jammed:

Repair the vacuum pump (Busch service)

The drive motor is defective

Replace the drive motor (Busch service)

The vacuum pump is jammed

Solid foreign matter has entered the vacuum
pump

Repair the vacuum pump (Busch service)

Make sure the suction line is equipped with a
mesh screen

If necessary additionally provide a filter

Corrosion in the vacuum pump from remaining
condensates

Repair the vacuum pump (Busch service)

Check the process

Check in chapter “Installation and Commissio-
ning, Operating Manual”

The vacuum pump was run in the wrong direc-
tion of rotation

Repair the vacuum pump (Busch service)

When connecting the vacuum pump make sure
the vacuum pump will run in the correct direc-
tion of rotation (see “Installation”)

Condensate have entered the vacuum pump

Repair the vacuum pump (Busch service)

Make sure no condensate will enter the vacuum
pump, if necessary provide a drain line and a
drain cock

Drain any condensates regularly

The vacuum pump starts, but labours or runs
noisily, or rattles

The drive motor draws a too high a current
(compare with initial motor drive value taken
after commissioning)

The connections in the drive motor terminal box
are defective

Not all drive motor windings are properly
connected

The drive motor operates on two phases only

Check the correct connection of the wires
against the connection diagram

Tighten or replace loose connections

The vacuum pump runs in the wrong direction
of rotation

Control and rectification see “Installation and
Commissioning”, correct if necessary

Wrong oil quantity, unsuitable oil type

Use the correct quantity of one of the recom-
mended oils

(see “Oil”, oil change see “Maintenance”)

No oil change over an extended period of time

Perform oil change incl. flushing (see “Mainte-
nance”)

Foreign objects in the vacuum pump

Stuck bearings

Repair the vacuum pump (Busch service)

The vacuum pump runs very noisily

Defective bearings

Repair the vacuum pump (Busch service)

Worn coupling element

Replace the coupling element

The vacuum pump runs very hot

(the oil sump temperature must not exceed 100
°C)

Cooling water flow too low

Check the cooling water circuit and adjust the
flow if necessary

Ambient temperature too high

Keep to the permitted ambient temperatures

Temperature of the inlet gas too high

Keep to the permitted temperatures for the inlet
gas

Oil level too low

Top up with oil

Troubleshooting

Page 19

Содержание 7180551

Страница 1: ...s Screw Vacuum Pumps COBRA NC 400 B for Ecoclean GmbH cleaning equipment Ecoclean part number 7180551 7181192 Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870543127 0004 191016 Orig...

Страница 2: ...ooling liquid 15 Checking the level of the cooling liquid 15 Topping up with cooling liquid 15 Changing the cooling liquid 16 Draining the cooling liquid 16 Filling up with new cooling liquid 16 Check...

Страница 3: ...is 100 hPa If there is a risk that this back pressure could exceed 100 hPa a pressure switch must be installed at the exhaust of the pump which will stop the pump as soon as the back pressure exceeds...

Страница 4: ...machine 3 Equipment group II not for mining application 4 Equipment category for explosive gases inside the machine 5 Type of protection 6 Explosion group inside the machine 7 Temperature class insid...

Страница 5: ...2151 CAUTION The vacuum pump emits noise of high intensity Risk of damage to the hearing Persons staying in the vicinity of a non noise insulated vacuum pump over extended periods shall wear ear prot...

Страница 6: ...p the vacuum pump in VCI film NOTE VCI is the abbreviation for volatile corrosion inhibitor The VCI molecule is an organic corrosion inhibitor in the vapour phase Integrated in various carriers such a...

Страница 7: ...acuum pump may exceed temperatures of 90 C Risk of burns l Make sure that the vacuum pump cannot be touched inadvertently during operation provide a guard if necessary l Make sure that the oil sight g...

Страница 8: ...mply with the regulations according to European Standard EN 50081 and EN 50082 electromagnetic compatibility If this is not the case the manufacturer of the vacuum system must be notified If the motor...

Страница 9: ...ue for more than 2 seconds the gas inlet must be automatically closed If the measured value 10 seconds moreafter falls one more time under the reference value the gas inlet can be re opened and the va...

Страница 10: ...pecified in the operating instructions is of informative nature only Check the oil level with the help of the various oil sight glasses OSG on the vacuum pump CAUTION Before changing the type of oil m...

Страница 11: ...valve BGR set the barrier gas overpressure to 3 bar Shortly before starting the pump until shortly after stopping it the vacuum pump has to be continually pressurised with barrier gas Saving the opera...

Страница 12: ...ON During operation the surface of the vacuum pump can exceed temperatures of 90 C Risk of burns The vacuum pump must be protected against contact during operation If touching the pump is unavoidable...

Страница 13: ...ates inside the pump due to the process the time for inerting should be extended to a minimum of 10 minutes which will dry the pump l Switch off the pump l Make sure that the system is completely disc...

Страница 14: ...e considered as initial guidelines which should be shortened or extended as appropriate In particularly heavy duty operation such as high dust loads in the environment or in the process gas it can bec...

Страница 15: ...CAUTION Because the ends of the drain plugs are magnetic metal swarf can stick to them Always clean away this swarf when removing the drain plugs Because of wear and tear of the seals it is recommend...

Страница 16: ...uid level is below the required level u Fill in more cooling liquid If the inlet line is equipped with a shut off device u Open the shut off device If the inlet line is not equipped with a shut off de...

Страница 17: ...aminated and the degree of contamination must be documented in a declaration of decontamination Declaration of Decontamination which can be downloaded from www buschvacuum com Used oil and condensates...

Страница 18: ...rns Let the vacuum pump cool down prior to contact or wear heat protection gloves Problem Possible Cause Remedy The vacuum pump does not reach the usual pressure The vacuum system or suction line is n...

Страница 19: ...y provide a drain line and a drain cock Drain any condensates regularly The vacuum pump starts but labours or runs noisily or rattles The drive motor draws a too high a current compare with initial mo...

Страница 20: ...ging The oil is black Oil change intervals are too long The oil has overheated Drain the oil Fill in new oil see Maintenance In case the oil life is too short use oil with bet ter heat resistance or a...

Страница 21: ...of the publication of these installation and operating instructions on the rear cover page Find the up to date list of Busch companies and agencies all over the world on the internet at www buschvacu...

Страница 22: ...C 25 ready to use 25 litres can 5 litres can part no 0831 563 468 part no 0831 563 469 Cooling liquid quantity The quantity of cooling liquid specified in this instructions manual is of informative n...

Страница 23: ...r 0 05 Nominal motor rating with discharge counter pressure 0 1 bar 50 Hz 60 Hz kW kW 7 5 9 5 Nominal motor speed 50 Hz 60 Hz min 1 min 1 3000 3600 Noise level EN ISO 2151 50 Hz 60 Hz dB A dB A 66 69...

Страница 24: ......

Страница 25: ...of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Part 1 and 2 EN...

Страница 26: ...Temperature sensor TS Temperature sensor TS Page 26...

Страница 27: ...Temperature sensor TS Page 27...

Страница 28: ...Temperature sensor TS Page 28...

Страница 29: ...Temperature sensor TS Page 29...

Страница 30: ...d No 2054040 Fax 44 0 1494 812256 Web www monitran com Vat No GB442 4883 40 27mm 43mm 28mm A F White ve Black 0 volts Screen not connected to case 0 1 20 3 4 1 5 4 6 7 8 397 43 0 4 6 04 A 8B C 5 4 5 8...

Страница 31: ...lue Base MS039 1 4 28 UNF 10 32 UNF MS002 Q F Male M8 Male MS067 1 4 28 UNF M8 MS003 Q F Male M10 Male MS068 1 4 28 UNF 1 4 28 UNF MS004 Q F Male 1 4 28 UNF Male MS124 1 4 28 UNF M10 MS006 Q F Male M6...

Страница 32: ...l info monitran com Registered in England No 2054040 Fax 44 0 1494 812256 Web www monitran com Vat No GB442 4883 40 We reserve the right to alter specifications without prior notice 4 20 mA 0V 24V Zen...

Страница 33: ...Type Examination Certificate Baseefa02ATEX1057 dated 28th July 2009 and subsequent Variation Certificates Quality Assurance Notification Sira 02ATEX M171 dated 01 05 2012 Compliance with the Essentia...

Страница 34: ...Note...

Страница 35: ...Note...

Страница 36: ...myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam Technolo...

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