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DL500-Manuel-E

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To Clean from the outside give warm water into a bucket. Add stain remover on a wet sponge and use it

like abrasive powder Let the paste act on the surface, if necessary moisten again with  sponge. Repeat

this procedure, until the marks are faded. Particularly persistent deposits carefully dab with HCl. To clear

rinse thoroughly wipe of machine with a not dripping sponge and clean this sponge in a second bucket. 
Discharge HCl from the machine and store to re-use it again. Close drain valve. If the machine is not filled

again, wipe off the inside of the machine beginning from the top and working your way down. Clean

sponge in second buck. Do not touch the uncleaned parts of the machines, wear long sleeved gloves if

necessary. Give the contents of the second bucket to the used up etching agent. Alternatively clean the in-

side by making a test run with water.
Return the machine to its location. Examine whether the glow bare is intact (do not switch on, only visual

check.) If necessary remove the electric case  and pull back the rubber seal of the glow bare to check for

any penetrated liquid. In this case you have to exchange the glow bare. Fill the machine with water for a

test run and after that replace the water with fresh FeCl3. 
The hydrochloric acid can be used later, in order to dissolve Sludge sediments in etching agent. Give HCl

in portions of approx. 0.5l to the dirtily brown etching agent and let the machine run briefly. Do this so long,

until the solution is to a large extent clear again. But: NEVER give Hydrochloric acid to fresh iron-III-chlor-

ide ! Dispose possible surplus of HCl with used etching agent. 
This guidance represents only the fundamental procedure in standard situations. Mistake and change re-

served. Handling the chemicals takes at one`s own risk. Regard safety regulations! 
Against FeCl3 marks on clothes, smooth and porous surfaces we supply a highly effective stain remover

on organic basis. 
Drain the dirty rinse water from floor drain of the rinsing zone. The waste laws demand economical hand-

ling of rinse water. We advise to collect the water from the first rinse   a) To compensate evaporation

losses and  b) for new FeCl3 solution! After discharging the water sediment remains in the basins.  Take

up mechanically and give these it to the used up etching agent. Dispose  surplus rinse water  together with

the used up etching agent.
Motor protection:
we recommend to regularly inspect the the radial sealing shaft of the PVC-flange or to change this shaft

every second year. On request we supply a detailed instruction on how to change this ring.
Chemical drag out
It is in the nature of the application, that a small amount of etchant from the etching zone is deported to

the rinsing zone via tooth belt and pcb.
By arranging the walls in a special way and fit the outlet rollers with absorbent cloths the chemical drag out

is reduced to a low level.
The following points affect the chemical drag out significantly:
Machine in balance: if the machine is not standing level, the liquid will flow over the plate towards the

lower part of the machine.
Board size: large bords drag out more solution than small boards, because the fluid can not drain quickly

to the sides.
Holes: undrilled boards drag out more than drilled ones, where etchant can drain through the holes or

slots.
Curved boards: if you run curved boards through the machine with the curve showing down, the board will

a   kind   of   channel  for   etchant   or   rinsing  water.   If   a   curve   can   not   be  avoided,  put   the  buckle   up.   If

necessary, we can supply heavier upper squeeze of rollers with double cloth, to soak as much etchant

from the board as possible.

Disposal:
The disposal of the etching medium must be negotiated with the chemical supplier.
The etching machine itself was predominantly made from recyclable materials and is to be supplied at  the

end of use to a proper and environmentally sound disposal. 

Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany

Tel.: +49 (0) 2292/5036, Fax: +49 (0) 2292/6175, E-mail: [email protected]

Содержание DL 500

Страница 1: ...on of Conformity 4 Intended Use of Machine 5 Safety instructions 5 Composition 7 Setup 8 Operating 10 Spare part list 14 Amendment 1 Closed Loop Rinsing Unit 18 Amendment 2 Stripper 18 Guarantee 19 Disclaimer of Warranty 19 Copyright 20 Bungard Elektronik GmbH Co KG Rilkestraße 1 51570 Windeck Germany Tel 49 0 2292 5036 Fax 49 0 2292 6175 E mail support bungard de ...

Страница 2: ...lenoid valve or recycle water tank Drying by squeezing rollers with tissue Sturdy stand alone construction from PVC and Titanium Transparent top with security switch Line definition down to 35 µm lines and spaces on 18 µm copper 1000W quartz heater Maintenance free design just normal cleaning refill Easy dis assembly and full access to all inner parts without special tools suitable for all regular...

Страница 3: ... and the rinsing unit can be connected to a small production line Develop ing Etching Stripping Cleaning coupled together with inspection tables Of course other variants are possible as well Option 5 DL 500 Vario with separately adjustable spray pressure for bottom and top side For physical reasons the etching result on the bottom is better than on the top For this reason may be useful to adapt th...

Страница 4: ...rer general director Rilkestraße 1 51570 Windeck Germany Produkt Durchlaufätz und entwickleranlage DL500 Hiermit erklären wir dass die oben beschriebenen Maschinen allen einschlägigen Bestimmungen der Maschinen richtlinie 2006 42 EG entspricht Die oben genannte Maschine erfüllt die Anforderungen der nachfolgend genannten Richtlinien und Normen We hereby declare that the machines described above co...

Страница 5: ...lease read the following instructions carefully and pay particular attention to information on operating safety and set up Keep these instructions at a safe place It contains information which also refer for later maintenance and cleaning The machines are intended for chemical physical treatment of printed circuit boards The machines are not designed to be embedded or interconnected with other mac...

Страница 6: ...y react exothermic take additional measures to prevent over heating If despite all precautions overheating of the etchant occurs the heater must be switched off first The pump however must remain switched on so that the etchant is cooled by the circula tion Before draining the tanks let the heater cool down for approx 10 min so the heaters will not get damaged Working safety The machine has a lid ...

Страница 7: ...e recommend our waste water treatment plant IONEX or AquaPur for this task We recommend to use the water in the closed loop rinsing zone s as long as possible Collect used rinsing water and reuse for set up new etchant Dispose the surplus together with the used etchant Neutralization of the rinsing water or even the etchant can and should be left to a spe cialist Composition Bungard Elektronik Gmb...

Страница 8: ...y position The front panel carries illuminated switches for the main supply pump conveyor and heating circuits as well as a potentiometer for conveyor speed adjustment and the di gital reed out thermostat Setup Take over from the transport agent After receiving and unpacking check the machine for possible transport damages In case of trans port damage please inform your insurance the transport com...

Страница 9: ...rmostat heating staff and engine plug are permutation implemented You can give the water through the opening in the cover filling height is approx 1 cm under cover of the medium con tainer Test Run Referring to the description in chapter Operating check the function of conveyor heater pump rinse Pay special attention to the following topics Conveyor The belt and the rollers must move in a steady a...

Страница 10: ...u can drain via the ball valve at the bottom of the container The ball valve has a screw connection to the ascending tubes Before starting the pump check this screw connection on tightness and retighten if necessary by hand Fill with etching agent The machine can be filled alternatively through the hand hole of the medium container or after removing the hood from above via the etching zone in that...

Страница 11: ...pper remaining on the board at the moment that it reaches the last roller pair in the etching compartment A board which was incom pletely etched may be processed again at a high speed setting A too little speed will cause severe under cut Heater Important The heater circuit may only be activated with the tank filled The control switch being lit the heater circuit is enabled The switch relates to t...

Страница 12: ... appropriate parts is necessary after each clean ing process To clean the tank remove it from the pedestal as described above To have better access you may re move the heater element by unscrewing it s fitting If you use flowing water be careful not to moisten elec tric parts Remember your anti pollution responsibility The nozzles can be removed from the manifolds for cleaning Just rinse them and ...

Страница 13: ...tain remover on organic basis Drain the dirty rinse water from floor drain of the rinsing zone The waste laws demand economical hand ling of rinse water We advise to collect the water from the first rinse a To compensate evaporation losses and b for new FeCl3 solution After discharging the water sediment remains in the basins Take up mechanically and give these it to the used up etching agent Disp...

Страница 14: ...zmaschine Heater element 1000W f etching ma chine 690303 Satz Vliestücher f DL 500 set of drying cloth f DL 500 690304 Satz Flachstrahldüsen f DL 500 56St Set 56 pc flat spray nozzles f DL 500 690305 Düsenstock unbestückt f DL 500 Manifold without nozzles f DL 500 690306 Lagerrollen für Wellen DL 500 Bearing rolls for DL 500 690308 Niederhalter f Riemen DL 500 Downholder with roller f belt DL 500 ...

Страница 15: ...or Transp f DL 500 incl PVC teeth wheel for belt drive 690312 Thermostat f DL 500 Thermostat f DL 500 690313 Ätzmittelpumpe f DL 500 ohne Motor pump body for DL 500 without motor 690314 Spülwasserpumpe f DL 500 Rinse water pump f DL 500 690315 Magnetventil f DL 500 Solenoid valve f DL 500 690316 Personenschutzschalter f DL 500 Cover protection switch Moeller AT4 Bungard Elektronik GmbH Co KG Rilke...

Страница 16: ...dents 690302 Abquetsch Welle f DL 500 5Z un ten Squeeze roller f DL 500 5 dent lower 690320 Abquetsch Welle f DL 500 oben Squeeze roller f DL 500 upper 690321 Transport Welle f DL 500 oben Transport roller f DL 500 upper 690322 Spülwassertank mit Pumpe für DL 500 recycled rinsing tank w pump for DL 500 690323 Kühltank mit Pumpe für DL 500 S Kühlt die cooling tank w pump for DL 500S machines Bungar...

Страница 17: ... Spülwassertank mit Pumpe recycled rinsing tank w pump 690613 Motor f DL 500 Motor f DL 500 6000 Regelnetzteil für DL500 230VAC 12VDC 22VA Rectifier Pcb for DL500 230VAC 12VDC 22VA 6000 Motorwelle PVC PVC motor gear wheel 6000 Hauptschalter mit Relais Main Switch for DL500 Bungard Elektronik GmbH Co KG Rilkestraße 1 51570 Windeck Germany Tel 49 0 2292 5036 Fax 49 0 2292 6175 E mail support bungard...

Страница 18: ...he plug underneath the DL500 The tank can take up 30l There is a small nozzle at the drain of the tank sticking a little up This is done by purpose to provide room for sedimentation underneath the drain of the tank The pump is not suitable for dry run Make sure that this nozzle is always covered with water The pump switches on when the etching pump of the DL500 starts running The amount of rinsing...

Страница 19: ...m purchase date on accuracy in mater ial and processing We warrant at our choice by exchange of incorrect parts or by repair of the machine in our house Old parts change into our possession Disclaimer of Warranty Bungard GmbH Co KG reserves the right to change or enhance its machines or machine specifications according to its judgement if necessary Bungard cannot be held responsible to implement a...

Страница 20: ... control over the operating conditions at your site This is valid in a general manner also for requirements from damage to articles buildings and persons as well as the environment We do not warrant that the function of the machine will meet the customer s requirements or that the operation of the machine will to this regard be error free In no event will we be liable to the customer for any incid...

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