Buell 2003XB9S, Руководство по обслуживанию

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6-24 2003 Buell XB9S: Drive/Transmission
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6. See Figure 1-41. Loosen rear axle pinch fastener (2).
7. Loosen rear axle (1) approximately 15 rotations to allow
partial tension to be removed from rear drive system.
8. Remove idler pulley assembly by removing nuts and
washers. See
IDLER PULLEY REMOVAL in 6.5 DRIVE
BELT SYSTEM .
9. See Figure 1-40. Remove lower belt guard (3) by remov-
ing fasteners (6).
10. Remove upper belt guard (10) by removing fasteners (7).
NOTE
The upper belt guard is attached to the swingarm brace and
can not be removed from vehicle at this time.
11. Remove swingarm brace. See 2.19 SWINGARM AND
BRACE .
a. Remove fastener (8) and spacer collar (2) between
upper belt guard (10), inner belt guard (1) and swin-
garm brace.
b. Allow inner belt guard (1) to drape.
NOTE
Inner belt guard does not have to be removed to remove belt
or rear wheel.
12. Remove upper belt guard (10) by removing fasteners (9)
from swingarm brace.
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CAUTION
When removing or installing belt, do not bend or twist
belt, partially slide belt onto sprocket and "roll" wheel or
belt damage will occur.
13. Slide belt from sprocket and remove.
DRIVE BELT INSTALLATION
CAUTION
When removing or installing belt, do not bend or twist
belt, partially slide belt onto sprocket and "roll" wheel or
belt damage will occur.
1. Slide belt onto sprocket.
2. See Figure 1-40. Install upper belt guard (10) to swing-
arm brace tightening fasteners (9) to 12-36 in-lbs (1-
4 Nm).
3. Loosely install swingarm brace. See 2.19 SWINGARM
AND BRACE .
a. Position the inner belt guard (1) and upper belt
guard (10) onto swingarm.
b. Install fastener (8) and spacer collar (2) between
upper belt guard (10), inner belt guard (1) and swin-
garm brace.
4. Install upper belt guard (10) and tighten fasteners (7) to
12-36 in-lbs (1-4 Nm).
5. Tighten swingarm brace fasteners to 25-27 ft-lbs (34-
37 Nm).
6. Install lower belt guard (3) and tighten fasteners (6) to
12-36 in-lbs (1-4 Nm).
7. Install idler pulley assembly tightening washers and nuts
to 33-35
ft-lbs (45-47 Nm). See IDLER PULLEY
INSTALLATION in 6.5 DRIVE BELT SYSTEM .
8. See Figure 1-41. Tighten rear axle (1) to 48-52 ft-lbs (65-
70 Nm).
9. Tighten rear axle pinch fastener (2) to 40-45 ft-lbs (54-
61 Nm).
10. Rotate rear wheel to ensure the belt does not make visi-
ble or audible contact. It may be necessary to loosen belt
guard(s) to adjust for proper clearance.
11. See Figure 1-40. Install front sprocket cover (5) by tight-
ening fasteners to 12-36 in-lbs (1-4 Nm). See 2.31
SPROCKET COVER .
12. Install chin fairing fasteners and tighten to 36-48 in-lbs
(4-5 Nm). See 2.34 CHIN FAIRING .
13. Install right side rider footpeg mount and tighten fasten-
ers to 108-132 in-lbs (12-15 Nm). See 2.30 FOOTPEG,
HEEL GUARD AND MOUNT .
14. Install right passenger footpeg mount. use LOCTITE 272
and tighten fasteners to 25-28 ft-lbs (34-38 Nm).
15. Remove scissor jack from motorcycle.
IDLER PULLEY REMOVAL
1. See Figure 1-42. Loosen rear axle pinch fastener (2).
2. Unthread axle approximately 15 rotations to release ten-
sion from drive belt.
3. Remove chin fairing fasteners. See 2.34 CHIN FAIRING .
4. Remove front sprocket cover. See 2.31 SPROCKET
COVER .
5. See Figure 1-43. Remove idler pulley bracket nuts and
washers (5) from studs (3).
6. Slide idler pulley bracket (4) off studs (3).
Figure 1-41. Rear Wheel Mounting, Right Side
8420
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1. Axle
2. Pinch bolt fastener
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