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577C--C, 577C--E, 577C--F: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

25

Normal Operation

An LED (light-emitting diode)  indicator is  provided on the  integrated

gas unit controller (IGC) to monitor operation. The IGC is located by

removing  the  control  access  panel  (see 

Fig. 25

).  During  normal

operation, the LED is continuously on (See 

Table 7

 for error codes).

Airflow and Temperature Rise 

The  heating  section  for  each  size  unit  is  designed  and  approved  for

heating operation within the temperature-rise range stamped on the unit

rating plate.

Table 10

Table 11

  and 

Table 12

  show  the  approved  temperature  rise

range  for  each  heating  input,  and  the  air  delivery  CFM  at  various

temperature  rises  for  a  given  external  static  pressure.  The  heating

operation airflow must produce a temperature rise that falls within the

approved range. For single phase units only, “High” blower speed is for

high static cooling only and must not be used for gas heating speed.
Refer  to  Indoor  Airflow  and  Airflow  Adjustments  section  to  adjust

heating airflow when required.

Heating Sequence of Operation (Single Phase 

Models)

(See 

Fig. 14

, 

Fig. 15

 and unit wiring label)

On a call for heating, terminal W of the thermostat is energized, starting

the  induced-draft  motor  for  a  5  second  pre-purge. When  the  pressure

switch  senses  that  the  induced-draft  motor  is  moving  sufficient

combustion air, the burner sequence begins. This function is controlled

by the integrated gas unit controller (IGC). The indoor (evaporator) –fan

motor  is  energized  30  seconds  after  flame  is  established.    When  the

thermostat is satisfied and W is de-energized, the burners stop firing and

the indoor (evaporator) fan motor shuts off after a 90 second time-off

delay. Please note that the IGC has the capability to automatically reduce

the  indoor  fan  motor  on  delay  and  increase  the  indoor  fan  motor  off

delay in the event of high duct static and/or a partially-clogged filter.

Heating Sequence of Operation (3 Phase Models)

(See 

Fig. 18

, 

Fig. 19

, 

Fig. 20

, and 

Fig. 21

 and unit wiring label.)

On a call for heating, terminal W of the thermostat is energized, starting

the  induced-draft  motor.  When  the  pressure  switch  senses  that  the

induced-draft  motor  is  moving  sufficient  combustion  air,  the  burner

sequence begins. This function is performed by the integrated gas unit

controller (IGC). The indoor (evaporator)-fan motor is energized 45 sec

after  flame  is  established.  When  the  thermostat  is  satisfied  and  W  is

de-energized,  the  burners  stop  firing  and  the  indoor  (evaporator)  fan

motor shuts off after a 45-sec time-off delay. Please note that the IGC

has the capability to automatically reduce the indoor fan motor on delay

and increase the  indoor  fan motor  off delay  in the  event of  high  duct

static and/or partially-clogged filter. 

Limit Switches

Normally closed limit switch (LS) completes the control circuit. Should

the  leaving-air  temperature  rise  above  the  maximum  allowable

temperature, the limit switch opens and the control circuit “breaks.” Any

interruption in the  control circuit instantly closes the gas valve and stops

gas  flow  to  the  burners.  The  blower  motor  continues  to  run  until  LS

resets.
When  the  air  temperature  at  the  limit  switch  drops  to  the

low-temperature  setting  of  the  limit  switch,  the  switch  closes  and

completes  the  control  circuit.  The  direct-spark  ignition  system  cycles

and the unit returns to normal heating operation.

Rollout Switch

The function of the rollout switch is to close the main gas valve in the

event  of  flame  rollout. The switch  is located above the  main burners.

When  the  temperature  at  the  rollout  switch  reaches  the  maximum

allowable temperature, the control circuit trips, closing the gas valve and

stopping  gas  flow  to  the  burners.  The  indoor  (evaporator)  fan  motor

(IFM) and induced draft motor continue to run until switch is reset. The

IGC LED will display FAULT CODE 7.

Step 3 – Start-up Cooling and Make Adjustments

Complete  the  required  procedures  given  in  the  Pre-Start-Up  section

before  starting  the  unit.  Do  not  jumper  any  safety  devices  when

operating  the  unit.  Do  not  operate  the  compressor  when  the  outdoor

temperature is below 40°F (4.4°C) (unless accessory low-ambient kit is

installed). Do not rapid-cycle the compressor. Allow 5 minutes between

on cycles to prevent compressor damage.

Checking Cooling Control Operation

Start and check the unit for proper cooling control operation as follows: 

1. Place room thermostat SYSTEM switch in OFF position. Observe

that blower motor starts when FAN switch is placed in ON position

and shuts down when FAN switch is placed in AUTO position. 

2. Place  SYSTEM  switch  in  COOL  position  and  FAN  switch  in

AUTO  position.  Set  cooling  control  below  room  temperature.

Observe  that  compressor,  condenser  fan,  and  evaporator  blower

motors start. Observe that cooling cycle shuts down when control

setting is satisfied. The evaporator fan will continue to run for 90

sec.

3. When  using  an  auto-changeover  room  thermostat,  place  both

SYSTEM and FAN switches in AUTO positions. Observe that unit

operates in Heating mode when temperature control is set to call for

heating (above  room  temperature)  and  operates in  Cooling  mode

when  temperature  control  is  set  to  call  for  cooling  (below  room

temperature).

IMPORTANT: 

 Three-phase, scroll compressors are direction oriented.

Unit must be checked to ensure proper compressor 3-phase power lead

orientation. If not corrected within 5 minutes, the internal protector will

shut off the compressor. The 3-phase  power leads  to the unit must be

reversed  to  correct  rotation.  When  turning  backwards,  the  difference

between compressor suction and discharge pressures will be minimal.

Table 7 – LED Indications

STATUS CODE

LED INDICATION

Normal Operation

*

*. LED indicates acceptable operation. Do not change ignition control board.

On

No Power or Hardware Failure

Off

Check fuse, low voltage circuit

1 Flash

Limit Switch Fault

2 Flashes

Flame Sense Fault

3 Flashes

Four Consecutive Limit Switch Faults

4 Flashes

Ignition Lockout Fault

5 Flashes

Pressure Switch Fault

6 Flashes

Rollout Switch Fault

7 Flashes

Internal Control Fault

8 Flashes

Temporary 1 hr auto reset

†. This code indicates an internal processor fault that will reset itself in one hr. 

Fault can be caused by stray RF signals in the structure or nearby. This is a 

UL requirement.

NOTES:

1. When W is energized the burners will remain on for a minimum of 60 sec.

2. If more than one error code exists they will be displayed on the LED in 

sequence.

9 Flashes

Содержание LEGACY 577C-C

Страница 1: ...ential for personal injury Understand these signal words DAN GER WARNING and CAUTION These words are used with the safe ty alert symbol DANGER identifies the most serious hazards which will result in...

Страница 2: ...s to the curb are required when using this kit 2 An alternative to the adapter curb is to modify the existing curb by removing the outer horizontal flange and use accessory kit number CPGSKTKIT001A00...

Страница 3: ...on Prior to initial use and at monthly intervals all rigging shackles clevis pins and straps should be visually inspected for any damage evidence of wear structural deformation or cracks Particular at...

Страница 4: ...7C C 577C E 577C F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 4 A200008 Fig 3 577C 24 36 Dimensio...

Страница 5: ...7C C 577C E 577C F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 5 A190120 Fig 4 577C 42 60 Dimensio...

Страница 6: ...ss 1 lb density Fig 5 Roof Curb Dimensions UNIT SIZE CATALOG NUMBER A IN mm B small common base IN mm B large base IN mm Part Number CPRCURB011B00 can be used on both small and large basepan units The...

Страница 7: ...61 164 390 177 Rigging Weight 455 206 480 218 497 225 ACCESS PANELS MUST BE IN PLACE WHEN RIGGING PANNEAUX D ACCES DOIT TRE EN PLACE POUR MANIPULATION 50CY502286 2 0 CAUTION NOTICE TO RIGGERS PRUDENCE...

Страница 8: ...17 4 7 3 17 4 7 INDOOR BLOWER Nominal Cooling Airflow CFM Size in Size mm Motor HP RPM 800 10x10 254x254 1 2 1050 800 10x10 254x254 1 2 1050 1000 10x10 254x254 1 2 1050 1000 10x10 254x254 1 2 1050 115...

Страница 9: ...installations Table 1 Physical Data Continued UNIT SIZE 48090 48115 48130 60090 60115 60130 NOMINAL CAPACITY ton 4 4 4 5 5 5 SHIPPING WEIGHT lb SHIPPING WEIGHT kg 480 218 480 218 480 218 497 225 497 2...

Страница 10: ...ll pipe 1 4 in 6 35 mm for every 15 ft 4 6 m of length to prevent traps Grade all horizontal runs downward to risers Use risers to connect to heating section and to meter 2 Protect all segments of pip...

Страница 11: ...lation by removing duct covers 2 Select and size ductwork supply air registers and return air grilles according to American Society of Heating Refrigeration and Air Conditioning Engineers ASHRAE recom...

Страница 12: ...ion Control Voltage Connections Do not use any type of power stealing thermostat Unit control problems may result Use no 18 American Wire Gage AWG color coded insulated 35 C minimum wires to make the...

Страница 13: ...or shipping and handling damage such as broken lines loose parts disconnected wires etc b Inspect all field and factory wiring connections Be sure that connections are completed and tight c Ensure wir...

Страница 14: ...inside of the control access panel to start the heating section NOTE Make sure that gas supply has been purged and that all gas piping has been checked for leaks A07679 Fig 11 Burner Assembly C99021...

Страница 15: ...meter test dial to make one revolution 4 Divide number of seconds in Step 3 into 3600 number of seconds in one hr 5 Multiply result of Step 4 by the number of cubic feet cu ft shown for one revolutio...

Страница 16: ...Installations from 2000 to 4500 ft 610 1372 m use U S A column 2001 to 3000 ft 611 to 914 m 0 to 2000 ft 0 610 m 2001 to 3000 ft 611 to 914 m 3001 to 4000 ft 915 to 1219 m 4001 to 5000 ft 1220 to 1524...

Страница 17: ...F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 17 A150502 Fig 14 208 230 1 60 24 36 60 Size Connect...

Страница 18: ...C F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 18 A150510 Fig 15 208 230 1 60 24 36 60 Size Ladde...

Страница 19: ...7C F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 19 A200011 Fig 16 208 230 1 60 30 Size Connection...

Страница 20: ...577C F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 20 A200012 Fig 17 208 230 1 60 30 Size Ladder W...

Страница 21: ...E 577C F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 21 A150508 Fig 18 208 230 3 60 Connection Wir...

Страница 22: ...C E 577C F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 22 A150511 Fig 19 208 230 3 60 Ladder Wirin...

Страница 23: ...C E 577C F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 23 A150509 Fig 20 460 3 60 Connection Wirin...

Страница 24: ...77C E 577C F Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 24 A150512 Fig 21 460 3 60 Ladder Wiring...

Страница 25: ...rners The blower motor continues to run until LS resets When the air temperature at the limit switch drops to the low temperature setting of the limit switch the switch closes and completes the contro...

Страница 26: ...rom obstructions and adjusted properly This unit has independent fan speeds for gas heating and cooling modes Single phase models also have a dedicated continuous fan speed All models 1 phase and 3 ph...

Страница 27: ...use of either a 24 VAC dehumidistat or a thermostat which includes control of a 24 VAC dehumidistat connection In either case the dehumidification control must open the control circuit on humidity ri...

Страница 28: ...lower motor stops The unit is in a standby condition waiting for the next call for cooling from the room thermostat A14399 Fig 22 Single Phase IGC Board A09058 Fig 23 Interface Fan Board IFB DH DH DH...

Страница 29: ...d 80 F 27 C dry bulb 67 F 19 C wet bulb indoor condition Where a dash appears do not attempt to check charge or charge unit under these conditions using the superheat method Weigh in method should be...

Страница 30: ...Alternate Heating CFM 840 759 677 600 505 411 293 x x x BHP 0 14 0 15 0 16 0 16 0 17 0 17 0 18 x x x Gas Heat Rise F 53 NA NA NA NA NA NA NA NA NA Gas Heat Rise C 30 NA NA NA NA NA NA NA NA NA Medium...

Страница 31: ...M 1223 1186 1151 1115 1075 1039 1001 957 914 870 BHP 0 34 0 34 0 35 0 36 0 37 0 37 0 38 0 39 0 40 0 41 Gas Heat Rise F 37 38 39 40 42 43 45 47 49 52 Gas Heat Rise o C 20 21 22 22 23 24 25 26 27 29 Med...

Страница 32: ...d Cooling Alternate Heating CFM 1403 1358 1316 1265 1217 1167 1116 1067 1012 956 BHP 0 29 0 30 0 31 0 33 0 34 0 35 0 36 0 37 0 38 0 39 Gas Heat Rise F 48 50 51 53 56 58 61 63 NA NA Gas Heat Rise C 27...

Страница 33: ...Cooling Alternate Heating CFM 1658 1622 1585 1549 1512 1476 1442 1402 1360 1322 BHP 0 39 0 40 0 41 0 42 0 44 0 45 0 46 0 47 0 48 0 49 Gas Heat Rise F 58 59 61 62 63 65 NA NA NA NA Gas Heat Rise C 32 3...

Страница 34: ...A NA NA NA NA NA NA NA NA Med Low Pink CFM 1403 1361 1320 1276 1236 1192 1145 1099 1054 1012 BHP 0 28 0 29 0 30 0 31 0 31 0 33 0 34 0 35 0 36 0 37 Rise F NA NA NA NA NA NA NA NA NA NA Rise C NA NA NA...

Страница 35: ...e oF NA NA NA NA NA NA NA NA NA Heating Rise oC NA NA NA NA NA NA NA NA NA Med Low Pink CFM 1136 1080 1015 957 912 861 808 723 633 Heating Rise oF 58 61 65 NA NA NA NA NA NA Heating Rise oC 32 34 36 N...

Страница 36: ...34 Medium Red CFM 1736 1695 1642 1601 1553 1512 1465 1427 1381 Heating Rise o F 39 39 41 42 43 44 46 47 48 Heating Rise o C 21 22 23 23 24 25 25 26 27 Med High Orange CFM 2149 2111 2062 2026 1980 194...

Страница 37: ...25 25 26 26 28 Medium Red CFM 1962 1915 1880 1843 1794 1753 1711 1675 1628 Heating Rise o F NA 35 36 36 37 38 39 40 41 Heating Rise o C NA 19 20 20 21 21 22 22 23 Med High Orange CFM 2131 2088 2065 2...

Страница 38: ...1888 1860 1785 Heating Rise oF 45 46 46 47 48 49 50 51 53 Heating Rise oC 25 25 26 26 27 27 28 28 30 High Black CFM 2461 2409 2339 2286 2192 2140 2062 1968 1874 Heating Rise o F 39 40 41 42 43 44 46...

Страница 39: ...16 17 18 19 20 20 22 23 25 27 High Black CFM 1560 1491 1416 1337 1255 1233 1160 1082 998 911 WATTS 708 699 683 674 660 634 624 606 581 566 BHP 0 76 0 75 0 73 0 72 0 71 0 68 0 67 0 65 0 62 0 61 Heatin...

Страница 40: ...o F 29 31 33 35 34 36 38 40 42 45 Heating Rise o C 16 17 18 19 19 20 21 22 24 25 42090 35 65oF 19 36oC Low Blue CFM 952 882 806 746 671 605 530 551 486 435 WATTS 124 134 140 150 156 166 171 182 188 1...

Страница 41: ...o F NA NA NA NA NA NA NA NA NA NA Heating Rise o C NA NA NA NA NA NA NA NA NA NA 48115 30 60oF 17 33oC Low Blue CFM 1503 1457 1423 1374 1330 1287 1241 1199 1153 1111 WATTS 225 233 246 254 269 282 292...

Страница 42: ...o F 38 38 39 40 41 42 44 45 47 49 Heating Rise o C 21 21 22 22 23 23 24 25 26 27 60090 35 65oF 19 36oC Low Blue CFM 1479 1436 1387 1346 1298 1253 1206 1160 1114 1061 WATTS 224 239 247 262 270 284 300...

Страница 43: ...BHP 0 24 0 26 0 26 0 28 0 29 0 30 0 32 0 33 0 34 0 35 Heating Rise oF 64 NA NA NA NA NA NA NA NA NA Heating Rise o C 36 NA NA NA NA NA NA NA NA NA Med Low Pink CFM 1841 1796 1761 1724 1690 1651 1616...

Страница 44: ...SCFM 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 600 1400 CFM 12x20x1 12x20x1 305x508x25 305x508x25 2 0 2 5 3 0 0 09 0 14 0 16 0 18 0 25 0 28 0 30 1200 1800 CFM 1...

Страница 45: ...ower wheel and motor in relation to blower housing before disassembly e Loosen setscrew s that secures wheel to motor shaft remove screws that secure motor mount brackets to housing and slide motor an...

Страница 46: ...acket forward bottom first to remove See Fig 24 6 Remove wires connected to gas valve Mark each wire 7 Remove the mounting screw that attaches the burner rack to the unit base See Fig 24 8 Partially s...

Страница 47: ...o the unit Remove access panels see Fig 25 to locate all the electrical controls and wiring Check all electrical connections for tightness Tighten all screw connections If any smoky or burned connecti...

Страница 48: ...f charge low airflow across indoor coil dirty filters etc It opens at 50 psig If system pressure is above this switch should be closed To check switch 1 Turn off all power to unit 2 Disconnect leads o...

Страница 49: ...sure switch metering device coil accumulator or reversing valve Synthetic Roof Precautionary Procedure 1 Cover extended roof working area with an impermeable polyethylene plastic drip cloth or tarp Co...

Страница 50: ...harge or undercharge Recover refrigerant evacuate system and recharge to capacities shown on rating plate Defective compressor Replace and determine cause Insufficient line voltage Determine cause and...

Страница 51: ...r air Purge as necessary NOTE After purging gas line of air wait at least 5 minutes for any gas to dissipate before attempting to light unit 2 Check gas valve Inadequate heating Dirty air filter Clean...

Страница 52: ...ame sense fault LED 3 flashes The IGC sensed flame that should not be present Reset unit If problem persists replace control board 4 consecutive limit switch faults LED 4 flashes Inadequate airflow to...

Страница 53: ...Y THAT UNIT INSTALLATION IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND SETSCREW TIGHTNESS III START UP ELECTRICAL SUPPLY VOLTAGE_______________________________________ COM...

Страница 54: ...eet Indianapolis IN 46231 Catalog No II577C 17 Edition Date 01 20 Replaces II577C 16 577C C 577C E 577C F Installation Instructions Manufacturer reserves the right to change at any time specifications...

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