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7

Step 2 — Plan for Sequence of Unit 

Installation

The  support  method  used  for  this  unit  will  dictate  different

sequences  for  the  steps  of  unit  installation.  For  example,  on

curb

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mounted units, some accessories must be installed on the unit

before the unit is placed on the curb. Review the following for rec

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ommended sequences for installation steps.
CURB-MOUNTED INSTALLATION
1. Install curb

2. Install field-fabricated ductwork inside curb

3. Install  accessory  thru-base  service  connection  package

(affects curb and unit) (refer to accessory installation instruc

-

tions for details)

4. Prepare bottom condensate drain connection to suit planned

condensate line routing (see Install External Condensate Trap

and Line on page 11 for details)

5. Rig and place unit

6. Install outdoor air hood

7. Install condensate line trap and piping

8. Make electrical connections

9. Install other accessories
PAD-MOUNTED INSTALLATION
1. Prepare pad and unit supports

2. Check and tighten the bottom condensate drain  connection

plug

3. Rig and place unit

4. Convert unit to side duct connection arrangement

5. Install field-fabricated ductwork at unit duct openings

6. Install outdoor air hood

7. Install condensate line trap and piping

8. Make electrical connections

9. Install other accessories
FRAME-MOUNTED INSTALLATION 
Frame-mounted applications generally follow the sequence for a

curb  installation. Adapt  as  required  to  suit  specific  installation

plan.

Step 3 — Inspect Unit

Inspect unit for transportation damage. File any claim with trans

-

portation agency. Confirm before installation of unit that voltage,

amperage and circuit protection requirements listed on unit data

plate agree with power supply provided.

Step 4 — Provide Unit Support

ROOF CURB MOUNT
Accessory roof curb details and dimensions are shown in Fig. 5.

Assemble and install accessory roof curb in accordance with in

-

structions shipped with the curb. Curb should be level. This is nec

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essary for unit drain to function properly. Unit leveling tolerances

are shown in Fig. 4. Refer to Accessory Roof Curb Installation

Instructions for additional information as required.

Fig. 4 — Unit Leveling Tolerances

NOTE: The gasketing of the unit to the roof curb is critical for a

watertight seal. Install gasket supplied with the roof curb as shown

in Fig. 5. Improperly applied gasket can also result in air leaks and

poor unit performance.

Install insulation, cant strips, roofing felt, and counter flashing as

shown. Ductwork must be attached to curb and not to the unit.
SLAB MOUNT (HORIZONTAL UNITS ONLY) 
Provide  a  level  concrete  slab  that  extends  a  minimum  of  6 in.

(150 mm) beyond unit cabinet. Install a gravel apron in front of

condenser coil air inlet to prevent grass and foliage from obstruct

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ing airflow.

NOTE:  Horizontal  units  may  be  installed  on  a  roof  curb  if

required.
ALTERNATE UNIT SUPPORT (IN LIEU OF CURB OR SLAB

MOUNT)
A  non-combustible  sleeper  rail  can  be  used  in  the  unit  curb

support area. If sleeper rails cannot be used, support the long sides

of  the  unit  with  a  minimum  of  3  equally  spaced  4 in.  x  4  in.

(102 mm x 102 mm) pads on each side.

Step 5 — Field Fabricate Ductwork

NOTE:  Cabinet  return-air  static  pressure  (a  negative  condition)

shall  not  exceed  0.35  in.  wg  (87  Pa)  with  economizer  or

0.45 in. wg (112 Pa) without economizer. 

For vertical ducted applications, secure all ducts to roof curb and

building structure. 

Do not connect ductwork to unit. 

Fabricate supply ductwork so that the cross sectional dimensions

are equal to or greater than the unit supply duct opening dimen

-

sions for the first 18 in. (458 mm) of duct length from the unit

basepan. 

Insulate and weatherproof all external ductwork, joints, and roof

openings  with  counter  flashing  and  mastic  in  accordance  with

applicable codes.

Ducts  passing  through  unconditioned  spaces  must  be  insulated

and covered with a vapor barrier.

If a plenum return is used on a vertical unit, the return should be

ducted through the roof deck to comply with applicable fire codes.

A minimum clearance is not required around ductwork.

FOR UNITS WITH ACCESSORY ELECTRIC 

HEATERS 
All installations require a minimum clearance to combustible sur

-

faces of 1 in. (25 mm) from duct for first 12 in. (305 mm) away

from unit.

Outlet grilles must not lie directly below unit discharge.

A

B

C

A-B

in. (mm)

B-C

in. (mm)

A-C

in. (mm)

0.5 (13)

1.0 (25)

1.0 (25)

CAUTION

PROPERTY DAMAGE HAZARD

Failure  to  follow  this  caution  may  result  in  damage  to  roofing

materials.

Membrane roofs can be cut by sharp sheet metal edges. Be careful

when placing any sheet metal parts on such roof.

WARNING

PERSONAL INJURY HAZARD

Failure to follow this warning could cause personal injury.

For vertical supply and return units, tools or parts could drop into

ductwork and cause an injury. Install a 90 degree turn in the return

ductwork  between  the  unit  and  the  conditioned  space.  If  a

90 degree  elbow  cannot  be  installed,  then  a  grille  of  sufficient

strength and density should be installed to prevent objects from

falling into the conditioned space. Due to electric heater, supply

duct will require 90 degree elbow.

Содержание Legacy 547K 14

Страница 1: ...UT FUSES LOW VOLTAGE CONTROL CONNECTIONS CONTROL AND POWER WIRING DIAGRAMS EconoMi er X Factory Installed Option 24 PRODUCT DESCRIPTION SYSTEM COMPONENTS SPECIFICATIONS INPUTS OUTPUTS ENVIRONMENTAL EC...

Страница 2: ...nt DANGER ELECTRICAL SHOCK HAZARD Failure to follow this warning will result in personal injury or death Before performing service or maintenance operations on unit turn off main power switch to unit...

Страница 3: ...Coil Options Round Tube Plate Fin Condenser Evaporator Hail Guard A Al Cu Al Cu B Precoat Al Cu Al Cu C E coat Al Cu Al Cu D E coat Al Cu E coat Al Cu E Cu Cu Al Cu F Cu Cu Cu Cu M Al Cu Al Cu Louver...

Страница 4: ...4 Fig 2 547K 14 Unit Dimensional Drawing...

Страница 5: ...5 Fig 2 547K 14 Unit Dimensional Drawing cont...

Страница 6: ...ounting system that provides adequate height to allow for removal and disposal of frost and ice that will form during the heating defrost mode as well as allow installation of condensate trap per requ...

Страница 7: ...ter flashing as shown Ductwork must be attached to curb and not to the unit SLAB MOUNT HORIZONTAL UNITS ONLY Provide a level concrete slab that extends a minimum of 6 in 150 mm beyond unit cabinet Ins...

Страница 8: ...8 Fig 5 547K 14 Roof Curb Details...

Страница 9: ...ssary Fig 7 Retrofit Installation Dimensions If the alternative condensate drain location through the bottom of the unit is used in conjunction with a retrofit curb the hole in the curb must be moved...

Страница 10: ...filter access opening and assemble per the steps out lined in Economizer and Two Position Hood Setup on page 10 Fig 9 Typical Access Panel Locations Fig 10 Economizer Hood Package Location ECONOMIZER...

Страница 11: ...t 25 mm in 3 m of run Do not use a pipe size smaller than the unit connection 3 4 in Step 10 Make Electrical Connections NOTE Check all factory and field electrical connections for tight ness Field su...

Страница 12: ...how the wire routings If the field disconnect is larger than 100 A it must be attached to the unit using accessory CRDISBKT001A00 disconnect switch bracket see Fig 19 Follow the instructions provided...

Страница 13: ...ithin 2 and the current within 10 Use the following formula to de termine the percent of voltage imbalance Example Supply voltage is 230 3 60 Determine maximum deviation from average voltage AB 227 22...

Страница 14: ...hex screws on the NFD enclosure 12 Re install the unit front panel Fig 23 Location of Non Fused Disconnect Enclosure Fig 24 Handle and Shaft Assembly for NFD UNITS WITHOUT FACTORY INSTALLED NON FUSED...

Страница 15: ...x and mounted on a bracket behind the convenience outlet access is through the unit s control box access panel See Fig 25 The primary leads to the convenience outlet transformer are not factory connec...

Страница 16: ...ghtness of connector lock nuts before connecting elec trical conduits Field supplied and field installed liquid tight conduit connectors and conduit may be attached to the connectors on the basepan Pu...

Страница 17: ...33 Defrost Control Board Arrangement Reversing Valve Control The DFB has 2 outputs for unit reversing valve control Opera tion of the reversing valves is based on internal logic this application does...

Страница 18: ...s SW1 and SW2 see Fig 35 and Table 4 The de fault run period is 60 minutes Fig 35 DIP Switch Settings Defrost Board Table 3 547K Defrost Board I O and Jumper Configurations POINT NAME TYPE OF I O CONN...

Страница 19: ...rough ceramic insulators line break limit switches and a control contactor Heater modules are installed in the compartment below the in door supply fan outlet Access is through the electric heat acces...

Страница 20: ...60 A fuse regardless of actual heater ampacity so only 60 A fuses are necessary SINGLE POINT BOXES WITHOUT FUSES Unit heater applications not requiring supplemental fuses re quire a special single po...

Страница 21: ...21 Fig 41 Typical Control Wiring Diagram Electromechanical with W7220 Controller...

Страница 22: ...22 Fig 42 Typical Power Wiring Diagram 208 230 460 3 60 Unit Shown...

Страница 23: ...23 Fig 43 Typical Power Wiring Diagram 575 3 60 Unit Shown...

Страница 24: ...le includes terminals for CO2 sensor Mixed Air sensor and an Outdoor Dry Bulb sensor En thalpy and other options are available with bus sensors User Interface Provides status for normal operation setu...

Страница 25: ...24 Part 6 Table 5 Economizer Module Left Hand Terminal Blocks LABEL TYPE DESCRIPTION Top Left Terminal Block MAT MAT 20k NTC and COM Mixed Air Temperature Sensor Polarity Insensitive Connection OAT OA...

Страница 26: ...g 48 are used to scroll through the menus and menu items select menu items and to change parameter and configuration settings To use the keypad when working with menus Press the Up arrow button to mov...

Страница 27: ...rs MA or MAT indicating a mixed air temperature sensor location before the cooling coil This unit application has the control sensor locat ed after the cooling coil in the fan section where it is desi...

Страница 28: ...ture Displays _ _ _F if sensor sends invalid value if not connected short or out of range OA TEMP _ _ _ F 40 F to 140 F 40 C to 60 C OUTSIDE AIR TEMP Displays measured value of outdoor air temperature...

Страница 29: ...TILATION MINIMUM POSITION AT LOW SPEED Only displays if unit is set for 2 or 3 speed and CO2 is not used If using 2 speed with 1 heat and 1 cool then set for HEATING ventilation If using 3 speed with...

Страница 30: ...e NOTE If using 2 speed fan mode you must program CONV mode for W Shutdown is not available in 2 speed fan mode g In HP O B mode HP O energize heat pump on Cool default HP B energize heat pump on heat...

Страница 31: ...just for an out of calibration temperature sensor 2SP FAN DELAY 5 Minutes 0 to 20 minutes in 1 minute increments TIME DELAY ON SECOND STAGE ECONOMIZING When in economizing mode this is the delay for t...

Страница 32: ...TUATOR STALLED Actuator stopped before achieving commanded position NOTE S a Table 9 illustrates the complete hierarchy Your menu parameters may be different depending on your configuration For exampl...

Страница 33: ...Economizer Operation FAN TYPE 2SPEED INPUTS OUTPUTS DEMAND CONTROLLED VENTILATION DCV OUTSIDE AIR GOOD TO ECONOMIZE W HEAT ON COOL Y1 IN COOL Y2 IN COOL Y1 OUT COOL Y2 OUT FAN SPEED reference only DAM...

Страница 34: ...en all of the OA conditions are above the selected bound ary the conditions are not good to economize and the mode is set to NO Figure 49 shows the 5 current boundaries There is also a high limit boun...

Страница 35: ...e to the Alarms menu at any time Clearing Alarms Once the alarm has been identified and the cause has been re moved e g replaced faulty sensor the alarm can be cleared from the display To clear an ala...

Страница 36: ...l and Medium Rooftop Units 2 to 25 Tons for discussions on additional control features of these smoke detectors including multiple unit coordination Fig 50 Return Air Smoke Detector Shipping Position...

Страница 37: ...ries Step 13 Fan Speed Set Up NOTE The Indoor Fan motor is equipped with an internal protec tion relay that is designed to disable unit operation if it detects a problem See Typical Wiring Diagram Fig...

Страница 38: ...4 6 1 6 4 6 8 7 2 7 6 8 0 8 4 8 8 9 2 0 4 0 6 6 5 6 8 7 2 7 5 7 9 8 3 8 7 9 1 0 4 0 8 6 9 7 2 7 6 7 9 8 2 8 6 9 0 0 4 1 0 7 3 7 6 7 9 8 2 8 6 0 4 1 2 7 6 7 9 8 2 8 6 0 4 1 4 8 0 8 3 8 6 0 4 1 6 1 8 2...

Страница 39: ...ing Valve Energized Check Valve A Closed Check Valve B Open Check Valve C Open Check Valve D Open Check Valve E Open Check Valve F Closed Check Valve G Closed Table 14 547K 14 Heating Mode COMPONENT S...

Страница 40: ...l installation of the unit Refer to the unit s Service Manual for detailed Pre Start and Start Up instructions Download the latest versions from HVAC Partners www hvacpartners com LPS LOC HPS Indoor C...

Страница 41: ......

Страница 42: ...reserves the right to change at any time specifications and designs without notice and without obligations Replaces New 2022 Carrier Cat No 04 53547013 01 Edition Date 6 22 Printed in U S A Form No I...

Страница 43: ...N _____ Check that indoor air filters are clean and in place Y N _____ Check that outdoor air inlet screens are in place Y N _____ Verify that unit is level Y N _____ Verify that fan assembly is free...

Страница 44: ...r Cat No 04 53547013 01 Edition Date 6 22 Printed in U S A Form No II547K 14 01 PRESSURES Refrigerant Suction ____________ PSIG Refrigerant Discharge ____________ PSIG Verify Refrigerant Charge using...

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